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Teledyne 300 instruction manual Model Carbon Monoxide Analyzer, Carroll Park Drive San Diego, CA

Models: 300

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INSTRUCTION MANUAL

MODEL 300

CARBON MONOXIDE ANALYZER

© Teledyne Advanced Pollution Instrumentation

(T-API)

9480 Carroll Park Drive

San Diego, CA 92121-5201

Toll Free: 800 324-5190

Telephone: 858 657-9800

Fax: 858 657-9816

Email: api-sales@teledyne.com

Website: www.teledyne-api.com

02163 Rev. G1 03/17/06

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Teledyne 300 instruction manual Model Carbon Monoxide Analyzer, Teledyne Advanced Pollution Instrumentation T-API

FAQ

Where can I find the instruction manual for Teledyne Model 300?

You can find the official instruction manual for the Teledyne Model 300 on the T-API website at www.teledyne-api.com

How do I contact T-API for more information about the Model 300?

You can contact T-API at their toll-free number 800 324-5190 or via email at api-sales@teledyne.com

What is the address for Teledyne Advanced Pollution Instrumentation?

The address for T-API is 9480 Carroll Park Drive, San Diego, CA 92121-5201

Contents

Teledyne Advanced Pollution Instrumentation T-API MODEL CARBON MONOXIDE ANALYZER9480 Carroll Park Drive San Diego, CA Toll Free 800 Telephone 858 FaxSAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables FIGURES TABLESFIGURE 10.2 DETECTOR WAVEFORM FIGURE 10.1 OPTO PICKUP WAVEFORMFIGURE B.1 RS-232PIN ASSIGNMENTS 1.1Preface 1.0INTRODUCTIONWARRANTY POLICY 1.2 WarrantyCOVERAGE NON-TELEDYNEAPI MANUFACTURED EQUIPMENT1.3 Principle of operation 1.4 Specifications STEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTION 1.5 Installation and overviewSEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC CONNECTIONS. SAMPLE GAS SHOULD ONLY COMEPOWER PLUG MUST HAVE GROUND LUG CHECK THAT ANALYZER IS SET UP FOR PROPERVOLTAGE AND FREQUENCY REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6.1 Electrical connections 1.6 Electrical and pneumatic connections1.6.3 Status Outputs ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDER1.6.5 Pneumatic system 1.6.4 RS-232STATUS OUTPUTS 1.6.6 Sample gas connection see Figure USE VENT LINE WHEN SAMPLING FROM1.6.7 Zero/span valve connections see Figure USE PTFE, GLASS, STAINLESS STEEL OR1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification SETUP VALUES INSTALLED OPTIONSCONFIGURATION DATA FINAL TEST AND CALIBRATION VALUES1.8.1 Rack mount with slides 1.8 Options1.8.2 Zero/span valves A 1¾ MINIMUM SEPARATION BETWEEN EACH1.8.3 Internal zero/span Page 2.1.3 E2 ROM backup of software configuration 2.1Key features2.0OPERATION 2.1.1 CO readoutPASSWORD LEVELS 2.1.7 Password protectionPassword 2.1.6 RS-232interface2.2.1 Front panel display 2.2 Front panelMeaning SYSTEM MODESTEST MEASUREMENTS MeaningWARNING MESSAGES 2.2.2 Programmable push buttonsWarning Message Meaning2.2.3 Status LED’s State STATUS LED’sMeaning Page 3.1 Manual zero/span check 3.0 PERFORMANCE TESTING3.1.1 Zero Check 3.1.2 Span Check3.1.3 Dual Range Calibration 3.2 IZS zero/span check OptionStep Action3.4 Automatic zero/span check 3.3 Zero/span valves OptionMode THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock ALTERS THE FORMULAS USED TO COMPUTE THE THE CALIBRATE FEATURE OF AUTO SEQUENCESCARBON MONOXIDE READING. THIS METHOD OF CALIBRATION IS NOT APPROVED BY USEPA AND ISCALIBRATION CONTROLS DefaultButton Sequence Function→0 is detected, the CPU will go into hold-off 3.8 Power-onhold off 3.7Remote zero/span check or adjustment RS-2323.9 Hold off 4.1 Setup mode operation 4.0 SETUP MODE4.4 Setting the date 4.3Setting the time-of-day4.5 Adjusting the clock speed CORRECTED CONCENTRATION =4.7 Setting the analog output offset 4.6 Setting the CO concentration range4.6.1 Single range mode SNGL 4.6.2 Dual range modeDUAL4.9 Setting the analyzer I.D 4.8 Setting the RS-232baud rate4.10 Disabling the calibration password 4.11 Data acquisition system DAS4.11.1 Data Channels Data Channel Edit Menu 4.11.2 Setting-upData ChannelsButton Descriptionfor RS-232access and SettingATIMER sample or issue aName Triggering EventsDescription be deleted because memory must be re-initializedSetting Setting RangeSampling Modes ModeCO Reference signal CO Measure signalOptical bench temperature Filter wheel temperatureDESCRIPTION 4.11.3 RS-232reportingSetting Property4.13 Summary of setup functions 4.12 Software configurationPress SETUP-DAS Scroll through setup properties untilSETUP-RNGE-UNIT Page 5.2 Diagnostic tests 5.0 DIAGNOSTICSSETUP-DIAG 5.1 Test measurementsDIAGNOSTIC TESTS 5.2.1 Signal I/OSignal Test #Signal ControDescription ST FLOW ALARM 5.2.3 D/A output TABLE 5.2 I/O SIGNALS5.2.4 Electric Test 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page RS-232MESSAGE TYPES 7.0 RS-232COMMUNICATIONSCharacter Message TypeD id REPORT “name” RECORDS=number COMPACT VERBOSE 7.1 DAS reportingD REPORT “CONC” RECORDS=100 VERBOSE 7.2 WarningsD REPORT “PNUMTC” COMPACT Command WARNING MESSAGE CLEAR COMMANDS7.3 Status/control Warning Message ClearedCONTROL COMMANDS 7.4 DiagnosticsCommand Message MeaningDIAGNOSTIC REPORTS Report DIAGNOSTIC COMMANDSCommand Function7.5 Test measurements TEST MEASUREMENT REQUEST COMMANDS7.6 Viewing and modifying variables Var. Name RS-232VARIABLE NAMESLegal Values Button SequencePage TEMPERATURE ARE HIGH. CONDENSATION BE CAREFUL WHEN PULLING IN OUTSIDE AIR8.0 CALIBRATION 8.1REQUIRED EQUIPMENT AND GAS STANDARDSINLET VENTING RECOMMENDATIONS FIGURE GAS GENERATION SYSTEM FIGURE8.2 MULTI-POINTCALIBRATION TRACEABLE VOLUME STANDARDTHE TEST GAS MUST BE INTRODUCED INTO THE ANALYZER THROUGH THE SAMPLE INLET PORT8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled Range DCPS Box Temp Wheel Temp Bench Temp 8.3 ZERO/SPAN CHECKINGSample Temp Sample Flow Pressure MR ratio Measure/reference ratio CO Reference9.1 Power supply board adjustment 9.0 ADJUSTMENTS9.1.1 Box temperature limits M300 ELECTRICAL BLOCK DIAGRAM FIGURE 9.3 Dark current signal adjust procedure 9.2 A/D - D/A Calibration procedure1.Press SETUP-MORE-DIAG TO ADJUST ANALOG RECORDER OFFSET SEE SECTION Switch9.4 Output voltage range changes 100 mV9.6 DC power supply 9.5 Flow readout adjustmentFLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.7 CPUPage CARDS WHILE UNDER POWER 10.0 TROUBLESHOOTING10.1 Overview DO NOT DISCONNECT CPU OR OTHER DIGITAL10.2.2 Checking the CPU and display 10.2.1 Checking the power sub-systems10.2.3Checking the keyboard 10.3 Troubleshooting using warning messagesCorrective Action WARNING MESSAGESBENCH HEAT IF THE VALUE OF ANY TEST FUNCTION IS DISPLAYED 10.4 Troubleshooting using test function valuesAS “XXXX”, THIS INDICATES THAT THE READING IS OFF SCALE OR OTHERWISE NON-VALID10.5 Troubleshooting dynamic problems 10.5.2Noisy, unstable, or non-linearspan readings 10.5.1Noisy or unstable readings at zero10.5.3Slow response to changes in concentration 10.5.5Cannot zero or cannot dynamic zeroFlow is zero 10.6.1 Troubleshooting flow problemsSample Temperature 10.6.2Troubleshooting temperature problemsOptical Bench Temperature Gas Filter Wheel Temperature10.6.3.1 Analog Inputs 10.6.3 Checking the V/F card10.6.3.2 Digital to Analog Converters 10.6.3.3 Digital I/O lines V/F BOARD JUMPERS - FACTORY SETTINGS10.6.3.4 Factory Set JumpersUser Set Switches 10.6.4Checking the DC power supply boardSwitch 100 mV10.6.6 Checking the Synchronous Demodulator Board 10.6.5 Checking the pneumatic sensor board10.6.8 Checking Optical Alignment 10.6.7 Checking the Opto Interrupter10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.1 Model 300 maintenance schedule 11.0 ROUTINE MAINTENANCE11.2Replacement of sample filter Examine and clean as11.3 Leak checking 11.3.1 Using a leak checkerDO NOT EXCEED 15 PSI OF PRESSURE SOLUTION. IF THERE IS NO INTERNAL BE CAREFUL USING THE BUBBLEPRESSURE, THE SOLUTION MAY ENTER DO NOT ATTEMPT TO USE THE BUBBLE SOLUTIONthe front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.1SPARE PARTS FOR CE MARK UNITS 12.0SPARE PARTS LISTS00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 RS-232& Status Outputs APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONSInternal Zero/Span IZS with valves Rack Mount and SlidesPage Cables & Adapters come Connectorsin 4 general types SignalWiring enable modem transmission Troubleshooting the modem connectionData Communications Software for a PC Page Drawing Number APPENDIX C - ELECTRICAL DRAWING INDEXTitle