Instruction | Anderson Manufacturing AV-9000 instruction

Instruction

Manual ANDERSON

Anderson Instrument Co., Inc.

156 Auriesville Rd.

Fultonville, NY 12072

Phone: 518-922-5315 800-833-0081

Fax: 518-922-8997

AV-9000 Recorder/

Rev. G	Recording Controller

Doc. AIC-3677

Image 1

Anderson Manufacturing AV-9000 manual Instruction

Contents

Instruction Page Revision Date Description AV-9000 Manual Revision LogPage AV-9000 Manual Prefix Table of Contents Display Programming Chart Prompts Profilers Controllers Unpacking Introduction and General Information Installation of PEN Cartridge Assembly AV- 9 0 Features Operator Interface RTD Inputs NNM Range LIN Factory REF+LIN Deviation Resol Sama Input Span Factory REF+LIN Deviation Resol Other Input Specifications On Next Current Outputs Environmental and Operating Conditions Warranty and Return Statement Page Installation and Wiring 17.04 432.82mm Preparation for Wiring MOV Section Edition Rev G Wiring Connections Inputs Shipped CONFIGURATION/JUMPER Positioning Universal Power Supply AC Power Connections Thermocouple Connections RTD Connections Voltage Connections 10A Current Connections 11A Switch Input Connections Spdt Relay Output Wiring Connections OutputsSSR Driver Output Non-isolated Current OutputIsolated Communications 4 24VDC Transmitter Power Supply TB3 JP1 JP3 Basics of Recorder Operation POWER-UPInstrument Modes Display KEY Disp Keypad Function Changing Values Changing Parameter Settings Modify General Display Display Details Edition Section Rev G Sequential Display Chart DetailsContinuous Display Chart TAG Date Time Chart TAG Time Date None Just Continue Print Range List Print Scales Alarm #1Flow #1 Temp #1 Unit #1 Configure Chart Chart Type Used Rings only Chart TAG Recorder Number PEN/COLOR Blue Green Black RED RS Chart DivisionsFlow #1 Temp #1 Value DV1 IV2 IV4 DV2 Sequence of Events Main Prompts Getting Started Input Value Configuration Quick Start Procedure Section Edition Rev G Input Software Reference/Record Sheet Display TAG Input TYPE/RANGE Type Input Span Constants Custom Curves Software Reference/Record Sheet Parameter CC-3 CC-4 Parameter DV-1 DV-2 DV-3 DV-4 Derived Variables Parameter DV-9 DV-10 DV-11 DV-12 PV-4 Process Variables Remote SP Source ControllersRemote SP Actuator Control Setpoints Recording Method Recorders TOTAL-1 TOTAL-2 TOTAL-3 TOTAL-4 Totalizers Leds Timers Relays Current Outputs Instrument Settings Derived Actuator Equation Derived Actuators OI-02 OI-03 Operator Inputs Operator Messages Parameter CM-09 CM-10 CM-11 CM-12 Chart Messages Software Reference/Record Sheet CA2 F2 OFF State Text CA2 F1 OFF State TextCA2 F3 OFF State Text CA2 F4 OFF State Text CA3 F2 OFF State Text CA3 F1 OFF State TextCA3 F3 OFF State Text CA3 F4 OFF State Text CA4 F2 OFF State Text CA4 F1 OFF State TextCA4 F3 OFF State Text CA4 F4 OFF State Text Parameter SV-1 SV-2 SV-3 SV-4 Simulated Variables Major Line PEN/COLOR if Select Chart ProgrammingMinor Line PEN/COLOR if Select Select a Color Sequential Display Duration Setpoint Alarm Settings Action Time Settings Tuning Parameters Enables & Passwords Password Enables & Passwords Entering Configuration ConfigurationU T S Input Number IVx Copy from Input IVx Display TAG Input= Initialized If selection is NO, see Step If selection is YES IVx TC Type MV, mA, Volt, Switch Contact go to . COMMS, go to StepE,T,S N,C,G IVx Degrees C / F IVx RTD Type PT 100 .00385 DINDIN Upscale IVx Sensor BreakIVx Input Range LOW Units 100.000 Units IVx Input Range HighIVx Pulse Rate High Pulses / SEC INT IVx Register TypeIVx V / mA Conversion Linear IVx Other Units IVx Display UnitsIVx Decimal Position Other Units correspond to units configured in or Units configured in stepIVx Range Limit High Units Units correspond to IVx Value Cutoff Type IVx Exponent 500None IVx Cutoff Value IVx Input Correct 100 IVx Input Correct Seconds IVx Value FilterIVx Display Option Both Modes Closed IVx Closed / 0 DescrIVx Open / 1 Descr Open Constant Number S T a N T SConstants CVx Value 00000 E R V E SCustom Curves Input CCx Decimal PositionOutput CCx Point Pair CCx Number of Points100 Derived Variables DV Number R I a B L E S R IDVxx Display TAG DER VAL DVxx Function None Used DVxx Input OUTPUT12 R I V E D R I a B L E SOUTPUT22 OUTPUT32 R I V E D R I a B L E S None / OFF None / OFF DVxx Reset Actuator DVxx Units Descrip OtherDVxx Decimal Posit DVxx Display Units Value Filter Seconds DVxxDVxx Display Option Both Modes Derived Variable Function Actuator Reset OutputInput Prompt LIN Linear Input Prompt Actuator Reset Output = C*SQRT DP*PRES / TEMPR*COMP Actuator Reset Output =C*F*SQRT PRES/TEMPR*COMPPolynomial Input Prompt Linear Mass Flow AGA 3 Lineaer GAS Flow Input Prompt Relative Humidity Input DBT Prompt Actuator Reset YES PromptInput WBT Prompt Input Baro Prompt Actuator Reset YES Prompt Dvxx Reset Actuator Output High Peak Input Prompt Dvxx Input Actuator Reset YESReset Output LOW Peak Input Prompt Convert C to F Input Prompt Actuator Reset Output = C*F* TEMPH-TEMPLBTU Input Prompt Input Temph Prompt PVx Copy / Initialize Process Value NumberProcess Variables PVx Copy from PV O C E S S R I a B L E S= Initialize PVx Display TAG None Used PVx InputPVx Display Units PVx Other Units PVx Value FilterPV Decimal Position L E S Not Displayed Continuous Mode Sequential Mode Both ModesPVx Display Option PVx Display Filter O C E Ax1 Alarm TypeR I a E S Ax1 Time Base O CPER SEC Ax1 Hysteresis Units Rate Ax2 Time Base Ax2 Hysteresis To units configured Process Variables S S To Units configuredAx3 Time Base PER SEC Ax4 Time Base Ax4 Alarm Type Ax4 Hysteresis PVx Loop Alarm Inhibit PVx Loop Alarm Time Rx Copy / Initialize C O R D E R SRecorder Number Recorders Rs Copy from Recrder Rx Recorder TAGIf selection was NO, proceed to step If selection was YES Rx Value to Record D E R S Rx Chart Divisions RingsRx Recording Method Drag MIN to MAX Division Rx Zone 1 LOWRx Zone 1 High Rx Span 1 LOW 0 units Rx Span 1 High Units Rx Scale 1 Interval Rx Zone 2 HighDivisions Rx Span 2 High 0 units Rx Scale 2 Interval= no Scales Rx Filter Totalizer Number Tx Copy / InitializeTotalizers Tx Display TAG T a L I Z E R STotal Tx Time Base Tx Input ValuePulses R S T aTx Total is Flow TIMES1 Tx Totalizer Type Tx Display OptionContinuous Tx Display Format I Z E R S Tx Totalizer Preset UnitsTx LOW Flow Cutoff Units None / OFF None / OFF Tx Pulsed Output Tx Pulse Every Units Timer Timer NumberTMx Display TAG TMx Timer Period Format TMx Timer TypeOFF TMx Time Format OP INP PresetDA3 DA4 DA6 DA7 LED Number TMx Display Option D S Relay x Usage Relay NumberState or on OFF L a Y S Preset Total PO1 Relay x Cycle Time Relay x T.P. ValueTime Proportioning COx Source R R E N T T P U T SCurrent Output Current Outputs 20mA Units COx Output on Error Instrument Settings Display Option Sequential ModeInstrument TAG Recorder #1 Time TIME/DATE OUTPUT42 ResetEnter Relay Alarming on Actuator On / Continuous Control on Actuator On / Continuous Chart Rotation Trend Data Collect ALT Chart Speed Date Display Format M E N TMM / DD / YY Time Display Format AM / PM Current DAY T T I N G SCurrent Time Format 900 AM Slave Communications ModeComms BIT Rate Comms Address R I V E D T R T T I N G ST U a T O R S Comms Parity ODD Derived Actuators Derived Actuator DAxx Copy / Initialize R I V E D T U a T O R SDAxx Copy from DA No YES DAxx OIxx Copy / Initialize R I V E D T U a T O R S E R a T O ROperator Input Operator Inputs OIxx Prompt Text OIxx Copy from OI OIxx Actuation Style E R a T O R U T SContinuous Momentary OIxx When Displayed OIxx Power UP StateE R Same OMxx Copy / Initialize Operator MessageOperator Messages = Initialize OMxx Copy from OM None / OFF OMxx Line 1 Text OMxx Display ModeMessage OMxx Line 2 Text Chart Messages appears Chart MessagesE R a T O R A R T S a G E S CMxx Copy / Initialize CMxx Copy from CM = Factory Default None / OFF CMxx Message Text S S a G E S IV1 IV2 CMxx Value PV1 PV2 PV3 PV4 DV1 CMxx Time / Date Stamp A R T S a G ECMxx Orientation Horizontal SVx Display TAG SVx TypeSIM VAL 100 SVx Other Units R I a B LSVx Display Units SVx Decimal Position SVx Range High SVx Range LOW Units102 Minutes SVx Period 1 / FreqSVx Display Option 103 T t t t t t t t t t t t t t t t t t Display Programming Select Setpoints Cx Output Nnn% Select Manual Values AMM used, default 1 VAL AMM used, default ContinuousDuration n Seconds SEQUENCE, AMM used, default Nnnnnnnnnnyyyyyyyyyy AMM used, see below Change Chart Chart Prompts Chart Configuration Chart Type Used Rings only Normal Speed Hour Chart TAG Unit #1Normal Speed HRS / REV Major Time Periods Minor Time PeriodsBlank Major Periods Match Scale Color Select a Color Major Line PEN / Color Match Scale Color Minor Line PEN / Color RED Minor Line PEN / Color Match Scale Color Blue Green RED Date PEN / Color REDBlack Violet Chart TAG PEN / Color RED Action on NEW Chart None Just ContinueStop After 1 REV None Just Continue Print Range List Print Scales Chart Rotation Rotate Chart Actuatr Collect Data Actuatr Chart Speed Prompt Prompt not Displayed Chart Rotation Prompt DisplayedTrend Data Collect Prompt not Displayed Prompt not Displayed Prompt Displayed Alarms for PV Number Alarm Settings 100 Units Ax2 SetpointAx3 Setpoint 100 Units Variables Ax4 Setpoint 100 Units Time 1 TAG Start Time Action Time SettingsExamples Time Date Time Time Time 2 TAG Stop TimeFormat Will read current date DAY of Week Actuator SUN Time Display Option Not Displayed DAY of Month ACTNot Displayed Change ALL Enables Enables & PasswordsDisabled Enabled Toggle Change ALL to Toggle Disabled Enabled Action Time SettingsDisabled Enabled Profile Entry Only on Profiles Tuning Parameters Alarm SettingsSetpoint Changes Derived Actuators ConfigurationOperator Inputs Conf Operator Messages Chart MessagesSimulated Variables Test Chart PromptsCalibration Display Prompts Chart ConfigurationOperator Inputs Enables & Passwords PASSWORD0 System Prompts Password REQControl State Access Display Prompts PASSWORD0 Chart Prompts PASSWORD0 10-1 Test Display Test Relay Test10-2 LED Test Keypad Test10-3 ESC key will exit this test 10-4 Chart Demonstration 10-5 Calibration Specifications listed below11-1 Important Notes 11-2 11-3 11-4 For Inputs Board Position 11-5 Cold Junction Calibration Chart Calibration Parameter Defaults11-6 11-7 Milliamp Output CalibrationCAL Which mA Output Solenoid Calibration Calibration Defaults11-8 Consult Factory 11-9 13-1 Controllers 13-2 ExampleWords Entering Controllers Controller Number13-3 =INITIALIZEX Cx COPY/INITIALIZECx Control Type Standard NONE/OFF Cx Output 1 TypeCx Output 2 Type 13-5 Units Cx OUT 1 HysteresisCx OUT 2 Hysteresis 100% Upper Limit On Error13-7 13-8 MIN 13-9 Cx Manual Actuator CAxF1 13-10 Cx Main SP Source SPx 13-11 Cx Remote SP Actuatr CAxF5 13-12 None Used 13-13 Cx Second SP Actuatr CAxF3 13-14 Cx Remote SP Ratio 000 None Used Cx Remote SP Bias13-15 13-16 Cx Feedforward LOW 13-17 Not Displayed 13-18 Setpoint Number Setpoint SPx Prompt TextSPx Display Units SPx Other Units SPx Upper Limit SPx Decimal PositionSPx Lower Limit 13-20 Not Displayed SPx Display Option13-21 CA1 Line Text Control State AccessController 13-22 SP1/SP2 CAx Line 2 TextCAx F1 KEY Usage Cx AUTO/MANUAL 13-23 Controller CAx F1 Line 1 TextCAx F1 on State Text Manual CAx F2 OFF State TXT CAx F2 Line 1 Text13-25 13-26 CAx F2 on State Text SP2 CAx F3 on State TextCAx F4 KEY Usage Not Used 13-28 CAx F4 Line 1 Text CAx F5 OFF State TXT CAx F5 Line 1 TextLocal 13-29 Remote CAx F5 on State Text13-30 13-31 Cx Copy from Contrlr =FACTORY DefaultCx SP Ramp Rate Units/HR 13-32 13-33 Cx OUT 1 Prop Band Units Cx OUT 2 Shift Units Cx OUT 1 Shift Units13-34 Cx Integration Shift Units Cx Integration Band Units13-35 Cx OUT 2 Auto Reset Cx OUT 1 Auto ResetREPEATS/MIN 13-36 Minutes Cx OUT 2 RateCx OUT 1 Rate Minutes 14-1 Profile EntryFollowing are Repeated for Each Segment 14-2 14-3 14-4 Profile Settings Current Segment 14-5 14-6 14-7 Profile ControlProfile Entry Continue 14-8 14-9 14-10 14-11 14-12 14-13 14-14 14-15 14-16 14-17 Appendix a Board Layouts Figure A-1 Power Supply Board Figure A-2 Mother Board 3 + Figure A-3 RELAY/SSR Board JU11 JU2 TB1 JU16 JU6 JU13 JU14 JU3 JU15JU5 JU12 Figure A-5 Motor Driver Board Figure A-6 Current Output Board Figure A-7 Transmitter Power Supply Board 232 Aux Main485 Aux Thermocouple Appendix B RangesJU7/JU8 Position Type Operating Range Plii USA RTDSama Actuators Appendix C Reference SectionAlternate Speed Chart Prompts Chart Key Choice Chart Rotation Actuator Edition Display Prompts Section Disp KeyDisplay Sequence Edition Major time lines Minor time lines Normal Display mode Print interval Prompt section Prompt Scale lines Rings and Time Lines See Chart Type UsedScale values Tag Sensor break Text Count Down PresetTime between print cycles see Print interval Hoursminutesseconds Trend data collection Trend Data Collect ActuatorValue Zone Appendix C Edition Rev G CPM Appendix D Examples Exhaust FAN ENDFAN OFF FAN on Alarm 1 Pressure HI Total Exceed PresetPreempt to OFF Derived Actuators DA1 Item Not Reset Not DA2 Wide Appendix E Accuracy TablesNarrow 385 160/480 025 Factory REF+LIN Deviation Resol Ranges Accy CAL +CAL LinearFactory REF+CAL Deviation Resol Ranges Accy