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Galil DMC-1800 Contacting Us, Warranty, Internet address: support@galilmc.com, Copyright

Models: DMC-1800 DMC-1700

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Contacting Us

Contacting Us

Galil Motion Control

3750 Atherton Road

Rocklin, California 95765

Phone: 916-626-0101

Fax: 916-626-0102

Internet address: support@galilmc.com

URL: www.galilmc.com

FTP: www.galilmc.com/ftp

WARRANTY

All products manufactured by Galil Motion Control are warranted against defects in materials and workmanship. The warranty period for controller boards is 1 year. The warranty period for all other products is 180 days.

In the event of any defects in materials or workmanship, Galil Motion Control will, at its sole option, repair or replace the defective product covered by this warranty without charge. To obtain warranty service, the defective product must be returned within 30 days of the expiration of the applicable warranty period to Galil Motion Control, properly packaged and with transportation and insurance prepaid. We will reship at our expense only to destinations in the United States.

Any defect in materials or workmanship determined by Galil Motion Control to be attributable to customer alteration, modification, negligence or misuse is not covered by this warranty.

EXCEPT AS SET FORTH ABOVE, GALIL MOTION CONTROL WILL MAKE NO WARRANTIES EITHER EXPRESSED OR IMPLIED, WITH RESPECT TO SUCH PRODUCTS, AND SHALL NOT BE LIABLE OR RESPONSIBLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

COPYRIGHT (3-97)

The software code contained in this Galil product is protected by copyright and must not be reproduced or disassembled in any form without prior written consent of Galil Motion Control, Inc.

240 • Appendices

DMC-1700/1800

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Galil DMC-1800, DMC-1700 Contacting Us, Warranty, Internet address: support@galilmc.com, Copyright, Galil Motion Control

Contents

DMC-1700/1800 By Galil Motion Control, IncUSER MANUAL Manual Rev. 1.2mUsing This Manual 1X80Contents ContentsChapter 1 Overview Chapter 2 Getting StartedChapter 4 - Software Tools and Communications Chapter 3 Connecting HardwareChapter 5 Command Basics Chapter 6 Programming Motion Chapter 7 Application Programming Chapter 9 Troubleshooting Chapter 8 Hardware & Software ProtectionChapter 10 Theory of Operation AppendicesIndex Chapter 1 Overview IntroductionStepper Motor with Step and Direction Signals Overview of Motor TypesDMC-1700/1800Functional Elements Brushless Servo Motor with Sinusoidal CommutationMicrocomputer Section Motor InterfaceCommunication General I/OSystem Elements MotorAmplifier Driver EncoderWatch Dog Timer THIS PAGE LEFT BLANK INTENTIONALLY 6 • Chapter 1 OverviewChapter 2 Getting Started J5 4 JP5 JP4 JP9JP3 J1 JP8 J6J88 • Chapter 2 Getting Started Elements You Need Installing the DMC-1700/1800 Step 1. Determine Overall Motor ConfigurationStandard Servo Motor Operation Sinusoidal CommutationStep 2. Install Jumpers on the DMC-1700/1800 Master Reset and Upgrade JumpersStepper Motor Operation Opto Isolation JumpersDRQ 0 DACK DRQ 1 DACKOptional IRQ Interrupt Jumpers Optional Motor Off JumpersStep 3. Install the Communications Software Configuring the Address Jumpers on the DMC-1700Using Win98SE, ME, NT4.0, 2000, and XP Using DOSStep 4. Install the DMC-1700/1800in the PC DMC-1700InstallDMC-1800Install Using Galil Software for DOS DMC-1700onlyonly 1.On the first dialog, select Add/Troubleshoot 2.Let the Hardware Wizard try to detect a new Plug and Play device 18 • Chapter 2 Getting Started Automatically Assigned resources in Win 98 SE Changing the Resources in Win 98 SE 20 Chapter 2 Getting StartedDevice Manager in Win 98 SE Edit Input/Output Range in Win 98 SE Using Galil Software for Windows NT 22 Chapter 2 Getting StartedOnce in the Galil Registry, click New Controller under Non-PnPTools. Select the appropriate controller from the pull down menu and adjust the timeout as seen fit. Click Next to continue BAXZ Sending Test Commands to the TerminalNotes on Configuring Sinusoidal Commutation Step 7. Make Connections to Amplifier and Encoder 1X80Step D. Verify proper encoder operation Step 8a. Connect Standard Servo Motors Check the Polarity of the Feedback LoopInverting the Loop Polarity DC Power Supply DC Servo MotorDMC-1700/1800 Chapter 2 Getting Started •30 • Chapter 2 Getting Started Step 8b. Connect Sinusoidal Commutation Motors If Hall Sensors are Not Available If Hall Sensors are AvailableIf Hall Sensors are Not Available Step 8C. Connect Step Motors If Hall Sensors are AvailableStep 9. Tune the Servo System Design Examples Example 1 - System Set-upExample 2 - Profiled Move TE X CRExample 5 - Position Interrogation Example 3 - Multiple AxesExample 4 - Independent Moves after a few seconds, command Example 6 - Absolute PositionExample 7 - Velocity Control Example 8 - Operation Under Torque LimitExample 11 - Using the On-BoardEditor Example 9 - InterrogationExample 10 - Operation in the Buffer Mode The instructionTo start the program, command Example 12 - Motion Programs with LoopsExample 13 - Motion Programs with Trippoints Example 14 - Control VariablesExample 15 - Linear Interpolation Example 16 - Circular InterpolationInstruction Interpretation0,4000 4000,4000R=2000 4000,0THIS PAGE LEFT BLANK INTENTIONALLY 42 • Chapter 2 Getting StartedChapter 3 Connecting Hardware Using Optoisolated InputsLimit Switch Input OverviewAbort Input Home Switch Input44 • Chapter 3 Connecting Hardware Wiring the Optoisolated Inputs Uncommitted Digital Inputs1X80 17X8Using an Isolated Power Supply Bypassing the Opto-Isolation Analog InputsAmplifier Interface TTL Inputs TTL OutputsDMC-1700/1800 ICM-1900/29001X80 50 • Chapter 3 Connecting Hardware THIS PAGE LEFT BLANK INTENTIONALLYChapter 4 - Software Tools and Communications • Chapter 4 - Software Tools and CommunicationsDMC-1700/1800 Figure 4.1 - Software Communications Hierarchy Galil SmartTERM Figure 4.2 - Galil SmartTERMDownload Array DMC Program Editor Window DMC Data Record DisplayFigure 4.3 - Data Record Display for a DMC-1840 Communication Settings for ISA and PCI Setting Communications Parameters and MethodsGalil Registry Editor Figure 4.4 - Galil Registry EditorAdvanced communications settings are available under the Communications Method tab to allow different methods of communications to be utilized shown in Fig 4.6. The version 7 and higher drivers and .DLL’s allow for three different methods of communications: Interrupt, Stall, and Delay Stall Thread and Delay Thread Methods Interrupt Communications MethodData Record Cache Depth Data Record Refresh RateFigure 4.7 - DMC-1700Data Record Parameters Figure 4.8 - DMC-1800Data Record ParametersWindows Servo Design Kit WSDK Figure 4.9- WSDK Main ScreenCreating Custom Software Interfaces ActiveX ToolkitDMCWin Programmers Toolkit Galil Communications API with C/C++Galil Communications API with Visual Basic End Sub Enabling Event Interrupts EI command DOS, Linux, and QNX toolsController Event Interrupts and User Interrupts LinuxUser Interrupts UI command Servicing InterruptsHardware Level Communications for ISA and PCI Communications with the DMC-1700Control Register N+1 Simplified Communications ProcedureCommunication with DMC-1700 Interrupt Service for the DMC-1700 Reading the Data Record using the Polling FIFOPolling FIFO Mode Read Procedure Communications with the DMC-1800Secondary FIFO Registers OperationSimplified Communication Procedure PCI Device IdentificationDEVICE ID VENDOR IDFIFO Control Register at N+4 Half Full FlagReading the Data Record from the Secondary FIFO Enabling and Reading IRQ’sReset Register at N+8 DMA / Secondary FIFO / DPRAM Memory Mapgeneral output block 6 outputs Chapter 4 - Software Tools and Communications • 128-131DMC-1700/1800 Axis Status Information 1 Word Axis Switch Information 1 ByteGeneral Status Information 1 Byte Page THIS PAGE LEFT BLANK INTENTIONALLY Introduction Chapter 5 Command BasicsCommand Syntax - ASCII 1X80 Command Syntax - BinaryCoordinated Motion with more than 1 axis Binary Command Format Header FormatDatafields Format A7 02 00 05 03 E8 FE 0CBinary command table ExampleInterrogation Commands Summary of Interrogation CommandsController Response to DATA Interrogating the ControllerInterrogating Current Commanded Values Command SummaryOperands V=_TPXChapter 6 Programming Motion 1X80DMC-1700/1800 Chapter 6 Programming Motion •86 • Chapter 6 Programming Motion Operand Summary - Independent Axis Command Summary - Independent AxisIndependent Axis Positioning Example - Absolute Position Movement Example - Multiple Move SequenceRequired Motion Profiles 88 • Chapter 6 Programming MotionCommand Summary - Jogging VELOCITYCOUNTS/SEC 20000Position Tracking Operand Summary - Independent AxisExample - Jog in X only Example - Joystick JoggingCOMMAND Example - Motion 92 Chapter 6 Programming MotionFigure 4 Position vs. Time msec Motion Example MotionFigure 3 Velocity vs Time msec Motion Trip Points 94 • Chapter 6 Programming MotionSpecifying Linear Segments Command Summary - Position Tracking ModeLinear Interpolation Mode Specifying Vector Speed for Each Segment Additional CommandsAn Example of Linear Interpolation Motion Command Summary - Linear Interpolation Operand Summary - Linear InterpolationChanging Feedrate DMC-1700/1800Example - Linear Move VS = VZ 2 + VWExample - Multiple Moves Figure 6.2 - Linear InterpolationDMC-1700/1800 Chapter 6 Programming Motion •100 • Chapter 6 Programming Motion Specifying the Coordinate PlaneSpecifying Vector Segments Changing Feedrate Additional commandsSpecifying Vector Speed for Each Segment Trippoints Tangent MotionExample 102 Chapter 6 Programming MotionExample Command Summary - Coordinated Motion SequenceOperand Summary - Coordinated Motion Sequence Electronic Gearing C -4000,3000D 0,3000 R =B -4000,0 A 0,0Ramped Gearing MO Z Turn Z off, for external masterGA Z, Z Specify Z as the master axis for both X and YCommand Summary - Electronic Gearing Example - Simple Master SlaveExample - Electronic Gearing Example - Gantry ModeElectronic Cam EM x,y,z,w EM 6000,1500EP m,n EP 2000,03000 2250 1500 20004000 6000Command Summary - Electronic CAM commandINSTRUCTION INTERPRETATIONcommand Operand Summary - Electronic CAMExample - Electronic CAM descriptionContour Mode Specifying Contour SegmentsAdditional Commands POSITIONCOUNTS TIME msCommand Summary - Contour Mode ω= ΑΒ 1 − cos2π Β Χ= ATB − 2Aπ sin2π BGeneral Velocity Profiles Generating an Array - An ExampleContour Mode Example Teach Record and Play-Back Record and Playback ExampleDMC-1700/1800 Chapter 6 Programming Motion •Sinusoidal Motion Example Virtual AxisECAM Master Example Monitoring Generated Pulses vs Commanded Pulses Stepper Motor OperationSpecifying Stepper Motor Operation Stepper Motor SmoothingUsing an Encoder with Stepper Motors Command Summary - Stepper Motor OperationOperand Summary - Stepper Motor Operation Motion Complete TrippointStepper Position Maintenance Mode SPM Error LimitInternal Controller Commands user can query QS = TD − TP ⋅ YA ⋅ YB YCExample: SPM Mode Setup CorrectionFull-SteppingDrive, X axis Half-SteppingDrive, X axisChapter 6 Programming Motion • Example Error CorrectionDMC-1700/1800 Example: Friction Correction 124 • Chapter 6 Programming MotionUsing the CE Command CE Additional Commands for the Auxiliary EncoderDual Loop Auxiliary Encoder DE 0,500,-30,300Backlash Compensation Continuous Dual Loop - ExampleSampled Dual Loop - Example V1= _DEXExample - Smoothing Using the IT and VT CommandsMotion Smoothing Using the KS Command Step Motor Smoothing ACCELERATION VELOCITY ACCELERATION VELOCITYHoming StageStage StageExample: Homing InstructionInterpretation 130 • Chapter 6 Programming MotionSWITCH Command Summary - Homing Operation High Speed Position Capture The Latch FunctionOperand Summary - Homing Operation Example Find EdgeFast Update Rate Mode Pole PL Analog Feedback AF DMA channelDual Velocity DV Peak Torque Limit TK Notch Filter NB, NF, NZ Second field of EIOverview Chapter 7 Application ProgrammingUsing the DMC-1700/1800Editor to Enter Programs Edit Mode Commands Using Labels in ProgramsProgram Format Valid labelsCommenting Programs Using the command, NO or Apostrophe ‘Special Labels HX n Executing Programs - MultitaskingXQ #A, n Trace Commands Error Code CommandStop Code Command RAM Memory Interrogation CommandsDebugging Example Program Flow CommandsOperands Event Triggers & Trippoints Command DMC-1700and DMC-1800Event TriggersFunction 142 • Chapter 7 Application ProgrammingEvent Trigger Examples Event Trigger - Multiple Move SequenceEvent Trigger - Set Output after Distance Event Trigger - Repetitive Position TriggerEvent Trigger - Set output when At speed Event Trigger - Start Motion on InputEvent Trigger - Change Speed along Vector Path 144 • Chapter 7 Application ProgrammingEvent Trigger - Multiple Move with Wait Define Output Waveform Using ATConditional Jumps Command Format - JP and JS Logical operatorsConditional Statements Multiple Conditional StatementsUsing If, Else, and Endif Commands Using the JP CommandExample Using JP command Using the IF and ENDIF CommandsUsing the ELSE Command Command Format - IF, ELSE and ENDIFExample using IF, ELSE and ENDIF Nesting IF Conditional StatementsSubroutines Stack ManipulationAuto-StartRoutine Automatic Subroutines for Monitoring ConditionsNotes regarding the #LIMSWI Routine Example - Limit SwitchExample - Position Error Example - Motion Complete Timeout Example - Input InterruptDMC-1700/1800 Chapter 7 Application Programming •Example - Command Error Example - Command Error w/MultitaskingBit-WiseOperators Mathematical and Functional ExpressionsMathematical Operators Functions 154 • Chapter 7 Application ProgrammingVariables Programmable VariablesPOSX Assigning Values to VariablesDisplaying the value of variables at the terminal Example - Using Variables for JoystickOperands Arrays Special Operands KeywordsDefining Arrays Examples of Internal VariablesUsing a Variable to Address Array Elements Assignment of Array EntriesData Types for Recording Command Summary - Automatic Data CaptureAutomatic Data Capture into Arrays Deallocating Array Space Input of DataOperand Summary - Automatic Data Capture Example - Recording into An ArrayOutput of Data Numeric and String Sending MessagesCut-to-LengthExample Inputting String VariablesUsing the MG Command to Configure Terminals Formatting MessagesMG STR S3 The Final Value isInterrogation Commands Displaying Variables and ArraysSummary of Message Functions MG ^07 ^255Example - Using the LZ command PF m.nFormatting Variables and Array Elements Converting to User UnitsLocal Formatting of Variables VF m.nHardware I/O Digital OutputsExample - Start Motion on Switch Digital InputsInput Interrupt Function Example - Turn on output after moveExample - Position Follower Point-to-Point Analog InputsExamples - Input Interrupt Wire Cutter Example - Position Follower Continuous Move4000/2π = 637 count/inch INSTRUCTIONX-YTable Controller 1 inch = 40,000 countsCR 80000,270,-360 Speed Control by Joystick Chapter 7 Application Programming • Speed = 20000 x VINDMC-1700/1800 Position Control by Joystick Backlash Compensation by Sampled Dual-LoopINSTRUCTION FUNCTIONFUNCTION Example motion programINSTRUCTION THIS PAGE LEFT BLANK INTENTIONALLY 176 • Chapter 7 Application ProgrammingChapter 8 Hardware & Software Protection IntroductionHardware Protection Output Protection LinesSoftware Protection Programmable Position LimitsLimit Switch Routine Off-On-ErrorAutomatic Error Routine 180 • Chapter 8 Hardware & Software Protection Overview Chapter 9 TroubleshootingInstallation SYMPTOM SYMPTOM182 • Chapter 9 Troubleshooting DIAGNOSISSYMPTOM Chapter 9 Troubleshooting •DIAGNOSIS CAUSE184 • Chapter 9 Troubleshooting THIS PAGE LEFT BLANK INTENTIONALLYChapter 10 Theory of Operation COMPUTERCONTROLLER DRIVERLEVEL Operation of Closed-LoopSystems Figure 10.3 - Velocity and Position ProfilesSystem Modeling CONTROLLERMotor-Amplifier Voltage DrivePV = KV Kt SSTm + 1STe + = RJVelocity Loop T1 = J/Ka Kt KgVELOCITY LOOP VOLTAGE SOURCECURRENT SOURCE Digital Filter KZ − A1 − B Z − BSystem Analysis Dz = 1030 z-0.95/Z EncoderDigital Filter System Design and Compensation The Analytical Methodα= 76 - 180 - 6 = PM = 180 + α =Motor Kd = 10/32768 =Gs = P + sD G = 82.4 + 0.2744sP = 4 ∗ KP 4 ∗ KD = D/TEquivalent Filter Form DMC-1700/1800Appendices Electrical SpecificationsServo Control Stepper ControlPerformance Specifications PowerJ1 DMC-1740/1840 A-DAXES MAIN J5-DMC-1740/1840 A-DAXES100-PINHIGH DENSITY AUXILIARY ENCODERS; 26-PINIDCJ8 DMC-1780/1880 J6 DMC-1780/1880J7 DMC-1780/1880 E-HAXES MAINPin-OutDescription for DMC-1700/1800 OutputsPWM/STEP OUT Sign/Direction Error Inputs Setting Addresses for the DMC-1700 Standard AddressesAddress JPR A8JPR A7 JPR A6Address JPR A8JPR A7 JPR A6Plug and Play Addresses Communications JumpersAccessories and Options 210 • AppendicesThese occur on the first PC/AT Interrupts and Their VectorsICM-1900Interconnect Module Features Appendices • MOCMDXDMC-1700/1800 214 • Appendices AMP-19X0Mating Power Amplifiers Figure A.1 – ICM-1900DimensionsFeatures SpecificationsICM-2900Interconnect Module Mounting: Keyholes --¼” ∅ Gain: 1 amp/VBlock 4 PIN LabelAppendices • RLSZDMC-1700/1800 218 • Appendices ICM-1900 / ICM-2900 CONNECTIONS Figure A.2 – Opto Output CircuitFROM CONTROLLER OP m,a,b,c,d Accessing extended I/OCO n Connector Description OP 7,,,,7J6 50-PINIDC MG @IN17222 • Appendices Signal J8 50-PINIDCBlock Bit @INnDescription Overview Figure A.3 – IOM-1964LayoutConfiguring Hardware Banks Figure A.4 – CB-50-80and CB-50-100Bracket LayoutFigure A.5 – IOM-1964Chip Configuration Layout Digital InputsFigure A.7 – Input Sinking and Sourcing Diagram Figure A.8 – Output Sinking and Sourcing DiagramFigure A.6 – Opto Input Circuit Input CircuitFigure A.10 – Typical Load Connection High Power Digital OutputsFigure A.9 - High Current Output Circuit Output Command Figure A.11 – Output Circuit DiagramStandard Digital Outputs ResultElectrical Specifications High Power Digital OutputsOutput Command Digital InputsRelevant DMC Commands Screw Terminal ListingREV A+B REV CAppendices • I/O64DMC-1700/1800 234 • Appendices Coordinated Motion - Mathematical AnalysisVs = Vx 2 + Vy Page Velocity time sLk = Xk 2 + Yk 100000DMC-1700/DMC-1000Comparison Vy = VsVx = timeList of Other Publications Training Seminars MOTION CONTROL MADE EASYADVANCED MOTION CONTROL PRODUCT WORKSHOPWARRANTY Contacting UsInternet address: support@galilmc.com COPYRIGHTIndex Compensation Gear Ratio 104–7 Gearing 85–86, 104–8 Quit Stop