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Orbit Manufacturing 2000 manual This page intentionally left blank

Models: 2000

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Troubleshooting Specification Install Film threading diagram Warranty Maintenance Symptom Feeding head setup Feed roller assembly General threading procedure

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Read me file	Orbit™ 2000 Operation and Maintenance Manual

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© GBC Films Group January 2001

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Orbit Manufacturing 2000 manual This page intentionally left blank

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Contents

Orbit 2000 Operation Maintenance Manual Read Me File This page intentionally left blank Fax Correspondence This page intentionally left blank Table of Contents Safety Specifications Warranty Operations Installation Film roll positioning Heating Applications Troubleshooting MaintenanceLamination troubleshooting Safety regulations Safety Complete equipment Safety Orbit 2000 Operation and Maintenance Manual Electrical O C K R N I N G Safety Rules for loading paper Safety Rules for handling the feeding head Rn in g k n o b s Safety Rules for setting up the rollers and the hinged stops To avoid pinching by the loading roller Can get caught by the hinged stops or the feed rollers Safety Rules for setup of the adjustable guide plates Safety Rules for the chrome and pressure rollers From the rollers while the machine is in operation R N in G Side view Rear view Point between the upper and lower snap rollers Safety Rules for the snap roller area R N I N G Electrical O C K Snap roller side view Safety Orbit 2000 Operation and Maintenance Manual Safety Rules for the use of the twin knife R N I N G Electrical O C K Wheel while changing the position of the decurling bar Qualified Safety Rules for electrical installation Electrical O C K R N I N G Clean the exposed area of the rollers Repeat as necessary Safety Rules for machine cleaning Rubber rollers. Use only Mineral Spirits Safety Rules for machine maintenance and adjustments Can get caught by moving parts while performing tasks Persons trained in all aspects of the equipment Safety Rules for the feeder table Safety Rules for the central drive maintenance Safety Orbit 2000 Operation and Maintenance Manual Safety Rules for maintenance/ replacement of the twin knife This page intentionally left blank Terms and conditions Limited warranty conditions Limited period of warranty Warranty is not applicable to the following conditions This page intentionally left blank Dimensions and Weight of the Equipment Specific dimensions and weight of the equipment Shipping Crate Dimensions and Weight US Version This page intentionally left blank Installation Precautions Pre-installation checklist Becker CompressorMachine position Floor Suggested floor layout Information Shipping damage inspection Transporting of the machine EU Version US Version Electrical installation Becker T4.25 DSK Compressor installation Initial inspection Installation Orbit 2000 Operation and Maintenance Manual Orbit 2000 Operation and Maintenance Manual Installation This page intentionally left blank Operation Main and secondary operator positions General information Control panel P a R a T O R M I N a T I N G S E C T I O N E D E R Original overlay New overlay New overlay Feeder Section Sheet stacking Face stacking Side stacking Feeder table positioning Feeding head Feeding head setup Separating elements setup Operations Orbit 2000 Operation and Maintenance Manual Orbit 2000 Operation and Maintenance Manual Operations Feeding small sheet sizes Function of the first gate First gate Gravity rollers Feed roller assembly Accelerating rollers Plate holders Sheet misfeed sensor Steps Overlap adjustment Position of the second gate Second gate Adjustable guide plates Film roll positioning Lamination section Your Machine MAY or MAY not have a Support ARM + 1 0 m m X + 3 /8 Operations Orbit 2000 Operation and Maintenance Manual Heating Temperature adjustment Heat width selection Laminating rollers Adjusting pressure Automatic pressure cancellation occurs when Automatic pressure cancellation Spreader roller option Decurling bar Separator section Thin paper Position of the decurling bar Adjusting the decurling bar Effects of the decurling bar Pull rollers Paper Pull Adjustment Paper pull adjustment with regards to sheet weight Twin knives Positioning of the knife assembly with respect to sheet edge Snapping assembly Upper snap roller positioning with respect to sheet weight Adjusting the upper snap roller Stacking table Table slope adjustment Blower pressure adjustment Blower angle adjustment Recommended types of film for your Obit 2000 machine General threading procedure Orbit 2000 Operation and Maintenance Manual Applications F O R M a T IO N Poly-in / Poly-out webbing diagram Film threading diagram This page intentionally left blank Obit 2000 Operation and Maintenance Manual Lamination troubleshooting Blistering Bond strengthCoiling / curling Delamination Out gassingSilvering Nip Wave Wave pattern troubleshootingLaminating temperature Wave Paper tension Wave Wrinkles on both edges after the pressure roller Wave Paper pull tension Wave 2Brake tension Wave Cooling / brake tension Wave Wrinkles appear after the snapping roller Wave Wrinkles on either edge after the pressure roller WaveNo pattern wrinkles after the pressure roller Wave Wrinkles appear after the pull roller Wave Wave patterns 1 Wave patterns 7 Feeder troubleshooting Sheets Suction cups Misfed sheets troubleshooting Sheets are cut from the side by the twin knives Symptom Machine cannot be started with the Start button Machine troubleshooting Symptom Machine is running, then suddenly stops Symptom Light in the start button is off Symptom Feeding table does not rise automatically Symptom Large variations in the sheet overlap Symptom The upper snapping roller doesn’t move up or down Symptom This page intentionally left blank Operator Maintenance Service maintenance Daily Maintenance schedule Monthly Main Drive and Feed Table Gear Drive Operators Maintenance Clean the exposed area of the rollers Repeat as necessary Safety Rules for maintenance/ replacement of the twin knife Maintenance Orbit 2000 Operation and Maintenance Manual Feed table chain tensioning Paper release adjustment

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