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Orbit Manufacturing
2000
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Models:
2000
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Troubleshooting
Specifications
Install
Film threading diagram
Warranty
Maintenance
Symptom
Feeding head setup
Feed roller assembly
General threading procedure
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Safety
Orbit™ 2000 Operation and Maintenance Manual
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Page 1 - 30
© GBC Films Group January 2001
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Contents
Orbit 2000 Operation Maintenance Manual
Read Me File
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Fax Correspondence
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Table of Contents Safety
Specifications
Warranty
Operations
Installation
Film roll positioning Heating
Applications
Lamination troubleshooting
Troubleshooting
Maintenance
Safety regulations Safety Complete equipment
Safety Orbit 2000 Operation and Maintenance Manual
Electrical O C K
R N I N G
Safety Rules for loading paper
Safety Rules for handling the feeding head
Rn in g k n o b s
Safety Rules for setting up the rollers and the hinged stops
To avoid pinching by the loading roller
Can get caught by the hinged stops or the feed rollers
Safety Rules for setup of the adjustable guide plates
Safety Rules for the chrome and pressure rollers
From the rollers while the machine is in operation
R N in G
Side view Rear view
Point between the upper and lower snap rollers
Safety Rules for the snap roller area
R N I N G Electrical O C K
Snap roller side view
Safety Orbit 2000 Operation and Maintenance Manual
Safety Rules for the use of the twin knife
R N I N G Electrical O C K
Wheel while changing the position of the decurling bar
Qualified
Safety Rules for electrical installation
Electrical O C K R N I N G
Clean the exposed area of the rollers Repeat as necessary
Safety Rules for machine cleaning
Rubber rollers. Use only Mineral Spirits
Safety Rules for machine maintenance and adjustments
Can get caught by moving parts while performing tasks
Persons trained in all aspects of the equipment
Safety Rules for the feeder table
Safety Rules for the central drive maintenance
Safety Orbit 2000 Operation and Maintenance Manual
Safety Rules for maintenance/ replacement of the twin knife
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Terms and conditions
Limited warranty conditions
Limited period of warranty
Warranty is not applicable to the following conditions
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Dimensions and Weight of the Equipment
Specific dimensions and weight of the equipment
Shipping Crate Dimensions and Weight
US Version
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Installation Precautions
Machine position
Pre-installation checklist
Becker Compressor
Floor
Suggested floor layout
Information
Shipping damage inspection
Transporting of the machine
EU Version US Version
Electrical installation
Becker T4.25 DSK Compressor installation
Initial inspection
Installation Orbit 2000 Operation and Maintenance Manual
Orbit 2000 Operation and Maintenance Manual Installation
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Operation
Main and secondary operator positions
General information
Control panel
P a R a T O R M I N a T I N G S E C T I O N E D E R
Original overlay
New overlay
New overlay
Feeder Section
Sheet stacking Face stacking
Side stacking
Feeder table positioning
Feeding head
Feeding head setup
Separating elements setup
Operations Orbit 2000 Operation and Maintenance Manual
Orbit 2000 Operation and Maintenance Manual Operations
Feeding small sheet sizes
Function of the first gate
First gate
Gravity rollers
Feed roller assembly
Accelerating rollers
Plate holders
Sheet misfeed sensor
Steps
Overlap adjustment
Position of the second gate
Second gate
Adjustable guide plates
Film roll positioning
Lamination section
Your Machine MAY or MAY not have a Support ARM
+ 1 0 m m X + 3 /8
Operations Orbit 2000 Operation and Maintenance Manual
Heating
Temperature adjustment
Heat width selection
Laminating rollers
Adjusting pressure
Automatic pressure cancellation occurs when
Automatic pressure cancellation
Spreader roller option
Decurling bar
Separator section
Thin paper
Position of the decurling bar
Adjusting the decurling bar
Effects of the decurling bar
Pull rollers
Paper Pull Adjustment
Paper pull adjustment with regards to sheet weight
Twin knives
Positioning of the knife assembly with respect to sheet edge
Snapping assembly
Upper snap roller positioning with respect to sheet weight
Adjusting the upper snap roller
Stacking table
Table slope adjustment
Blower pressure adjustment
Blower angle adjustment
Recommended types of film for your Obit 2000 machine
General threading procedure
Orbit 2000 Operation and Maintenance Manual Applications
F O R M a T IO N
Poly-in / Poly-out webbing diagram
Film threading diagram
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Obit 2000 Operation and Maintenance Manual
Coiling / curling
Lamination troubleshooting Blistering
Bond strength
Silvering
Delamination
Out gassing
Laminating temperature Wave
Wave pattern troubleshooting
Paper tension Wave
Nip Wave
Brake tension Wave
Paper pull tension Wave 2
Cooling / brake tension Wave
Wrinkles on both edges after the pressure roller Wave
No pattern wrinkles after the pressure roller Wave
Wrinkles on either edge after the pressure roller Wave
Wrinkles appear after the pull roller Wave
Wrinkles appear after the snapping roller Wave
Wave patterns 1
Wave patterns 7
Feeder troubleshooting
Sheets Suction cups
Misfed sheets troubleshooting
Sheets are cut from the side by the twin knives
Symptom Machine cannot be started with the Start button
Machine troubleshooting
Symptom Machine is running, then suddenly stops
Symptom Light in the start button is off
Symptom Feeding table does not rise automatically
Symptom Large variations in the sheet overlap
Symptom The upper snapping roller doesn’t move up or down
Symptom
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Operator Maintenance Service maintenance
Daily
Maintenance schedule
Monthly
Main Drive and Feed Table Gear Drive
Operators Maintenance
Clean the exposed area of the rollers Repeat as necessary
Safety Rules for maintenance/ replacement of the twin knife
Maintenance Orbit 2000 Operation and Maintenance Manual
Feed table chain tensioning
Paper release adjustment
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