guide
operator
Xerox DocuPrint 100/115/135/180 EPS
701P24790 April,
2005 by Xerox Corporation. All rights reserved
Prepared by Xerox Corporation
Printed in the United States of America
Other company trademarks are also acknowledged
Safety
Table of contents
Introduction
1 Overview
3 Managing the system
2 Managing the printer
Table of contents
Operator Guide
4 Maintaining the system
5 Troubleshooting
Table of contents
Operator Guide
Index
6 Supplies
Table of contents
Operator Guide
Laser safety
Safety
Operation safety: U. S
Ozone information U. S. only
Safety
Operation safety: Europe
Electrical supply
Warning markings
Ventilation
Safety
Maintenance
Operator accessible areas
Before cleaning your product
CE mark: Europe only
Certification to 1999/5/EC Radio Equipment and
Safety
Telecommunications Terminal Equipment Directive
Operator Guide
Safety
For further information
Operator Guide
Introduction
Contents
About this guide
Conventions
Introduction
Documentation
DocuPrint 100/115/135/155/180 EPS documentation
•Xerox Document Services Platform System Guide
Customer Documentation CD
•Xerox DocuPrint EPS Font Reference Manual
Operator Guide
Introduction
Functional overview
1 Overview
Operator Guide
Overview
Host connectivity options
Data formats supported
Stock specifications
Overview
Operator Guide
Stock sizes
Paper weights
16–110pound / 60–200gsm
Overview
Special stocks
General paper characteristics to look for
Overview
•Perforated paper •Precut or full tabs
Overview
Printing process and job flow
Figure 1-2Job flow 1.Job 2.Input Queue
3.Decomposer 4.Output queue 5.Printer
Operator Guide
Overview
6.Queue defaults
Printer overview
Overview
1.Queue overrides 2.Exception pages 3.Job ticket
Operator Guide
Overview
Processor Feeder Trays
Printer components
Sample tray
Overview
Purge tray
Attention light
Feeder trays
Overview
Overview
Stacker bins
Overview
sheets less when stacking into a container
on stackers
Operator Guide
Overview
Feeder/stacker modules
Printer control console not shown
Printer configurations
Overview
Operator Guide
Bypass transport
Printer options
Overview
Operator Guide
Support and interface with feeders
Overview
Paper paths
7 by 10 inch enablement kit
Printer paper path
Xerox DocuPrint 100, 115, and 135 EPS
Operator Guide
Overview
Figure 1-13Route of paper through the printer
1.Processor feeder tray 2.Processor feeder tray
Bypass transport paper path
Controller overview
Overview
Sun workstation
Controller components
Overview
Operator Guide
Operator Guide
Overview
Figure 1-15Sun Blade 1000/2000 1.Controller stand
2.Mouse
Operator Guide
Overview
1.Display monitor 2.External diskette drive
3.Keyboard 4.Mouse
Overview
Operator Guide
Overview
Figure 1-17Drive locations on Sun Blade 1000/2000
1.CD drive 2.Diskette drive
External components and options
Online and offline interfaces
Controller stand
Overview
Overview
Moving the controller
Operator Guide
Do not
Overview
Overview
Tape drives overview
Operator Guide
Figure 1-21 26-trackcartridge tape drive QIC
Overview
Paper sizing and print speed
Overview
Long and short edge feeding
Operator Guide
Operator Guide
Overview
Table 1-5 Throughput data for DP100
Pitch
Overview
Paper size and pitch mode minimum and maximum
Operator Guide
Figure 1-248 pitch mode paper sizes
Overview
1.Maximum paper size for 8 pitch mode
2.Minimum paper size for 8 pitch mode
Overview
Feed direction for standard paper sizes
European papers
Operator Guide
US papers
Overview
Operator Guide
Overview
Figure 1-30B4 250 by 353 mm paper feeding long edge feed
Operator Guide
Overview
1-38
Powering off the printer
Powering on the printer
2 Managing the printer
Controlling the printer
Managing the printer
Powering off the printer immediately
Managing the printer
Loading paper
Operator Guide
Managing the printer
Figure 2-4Ready to Open indicator
Figure 2-3Tray Unlock button on feeder
Figure 2-5Tray labels
Operator Guide
Managing the printer
Operator Guide
Managing the printer
Operator Guide
Managing the printer
Figure 2-9Slide rear guide to stack
CAUTION: Do not slam the tray closed
Unloading a stacker bin
Managing the printer
Operator Guide
Managing the printer
Figure 2-12Ready to Unload light
Figure 2-13Lift container, pallet, or paper stack
Managing the printer
2-10
Points to note for containers
Managing the printer
2-11
Operator Guide
Managing the printer
2-12
Operator Guide
Powering on the controller
Starting, stopping, and rebooting the system
3 Managing the system
Powering on the printer
Holding queues
Rebooting the system warm boot
Releasing queues
Managing the system
Performing an immediate shutdown and reboot
Performing a deferred shutdown and reboot
sync; sync; reboot
Managing the system
Restarting the DocuSP software
Powering off the system
Managing the system
Powering off the controller
Performing an emergency power off
Managing the system
Operator Guide
Managing the system
Powering off the printer
Operating the 18/36 track tape drive
Powering on the tape drive
Managing the system
Operator Guide
1.Power switch 2.Message display
Powering off the tape drive
Managing the system
Operator Guide
Loading a tape
Placing the tape drive online
Managing the system
Operator Guide
Managing the system
Unloading a tape
Manual procedure
Guidelines for handling cartridges
Press the Unload button
Operator Guide
Managing the system
Setting file protection
Managing the system
Printing the online Help documentation
Operator Guide
Figure 3-10 File protection dot
Operator Guide
Managing the system
3-14
Paper care
4 Maintaining the system
Storing paper
Operator Guide
Operator Guide
Maintaining the system
Figure 4-1 Storing paper correctly
Paper curl
Conditioning paper
Maintaining the system
Fahrenheit
Adding fuser agent
Using consumables
Maintaining the system
4.Locate the fuser agent reservoir
Maintaining the system
Operator Guide
Figure 4-4 Pull out fuser drawer
7.Remove the cap from a new bottle of fuser agent
Maintaining the system
Maintaining the system
Replacing the dry ink waste container
Operator Guide
Operator Guide
Maintaining the system
Figure 4-8 Dry ink waste container
Figure 4-10 Remove cap
Maintaining the system
Operator Guide
Figure 4-9 Pull out waste container
Maintaining the system
Maintaining the system
Replacing the dry ink cartridge
Operator Guide
5.Remove the empty cartridge and discard it
Maintaining the system
Maintaining the system
Using the custom transfer assist blade
Operator Guide
Maintaining the system
Cleaning the system and its components
10 to 10.9 inches/254 to 277 mm
11 inches/279 mm
Cleaning the 26-trackcartridge tape drive
Cleaning the 18/36-trackcartridge tape drive
Maintaining the system
Operator Guide
Cleaning the diskette drive
Cleaning the DVD drive
Cleaning the sensors and the reflecting surfaces
Cleaning the Q850 sensor
3.Locate the Q850 sensor
Maintaining the system
Figure 4-17 Q850 sensor
Operator Guide
Maintaining the system
Cleaning the Q1011 sensor and mirror
Figure 4-18 Q1011 sensor
Maintaining the system
Cleaning additional sensors
Operator Guide
Figure 4-19 Gently wipe sensor and mirror
Cleaning the Q1107 sensor
Cleaning the Q1106 and Q1166 sensors
Maintaining the system
To clean the sensor
Cleaning the Q1164 sensor
Figure 4-21 Clean Q1107 sensor
Maintaining the system
Cleaning the exterior surfaces of the system
Cleaning the display
Maintaining the system
Undeclared faults
5 Troubleshooting
Problem classifications
Operator Guide
Solving FreeFlow Prepress problems
Troubleshooting client problems
Troubleshooting
NOTE:**<locale> is the locale of your server
Troubleshooting print quality problems
Troubleshooting
Operator Guide
Troubleshooting
Resolving font problems
Troubleshooting job integrity problems
Troubleshooting job flow problems
Troubleshooting
Operator Guide
Isolating HP PCL file problems
Troubleshooting PDL problems
Isolating PostScript file problems
Troubleshooting
Troubleshooting
Isolating TIFF file problems
Operator Guide
Isolating PDF file problems
Troubleshooting process problems
Troubleshooting
Troubleshooting
cd /export/home/xrxusr openwin–init
Operator Guide
Troubleshooting problems with saving jobs
Crash recovery
Streaming mode
Troubleshooting
Recovery message examples
UI recovery messages
Troubleshooting
Example
Points to note
Spooling mode
Troubleshooting
Troubleshooting
Clearing online print data
Operator Guide
Troubleshooting
Obtaining information about a job
Clearing paper jams
Streaming queue release setup
Data type on the Online Manager window
Incorrect printer state on host
Clearing paper jams in all printer areas
Aids to paper jam clearance
Troubleshooting
Troubleshooting
Checking job integrity following a paper jam
Figure 5-2Jam clearance areas
Operator Guide
Troubleshooting
Clearing paper jams in printer areas 2 through
Figure 5-3Area
Figure 5-4Area Figure 5-5Area
Troubleshooting
Operator Guide
Figure 5-6Area
Troubleshooting
Operator Guide
5-20
Figure 5-7Area
Troubleshooting
Operator Guide
Figure 5-8Area
Troubleshooting
Operator Guide
5-22
Figure 5-9Area
Troubleshooting
Operator Guide
Figure 5-10Area
Troubleshooting
area
Figure 5-11Area
Troubleshooting
Figure 5-12Area 11 all feeder/stackers
Operator Guide
Figure 5-13Area 12 all feeder/stackers
Troubleshooting
Figure 5-14Area
Operator Guide
Figure 5-15Area
Troubleshooting
Figure 5-16Area
Operator Guide
Figure 5-17Area Figure 5-18Area
Troubleshooting
Operator Guide
5-28
Troubleshooting
Clearing a paper jam in the bypass transport
Figure 5-19Area
Operator Guide
Figure 5-20Press area 19 green lever
Troubleshooting
Troubleshooting
Clearing a misfeed feeder tray fault
Figure 5-21Press area 20 green lever
Figure 5-22If necessary, press Tray Unlock button
Troubleshooting
Figure 5-24Relatch paper feeder assembly
Troubleshooting
Operator Guide
To clean the feed belt
Troubleshooting
feeder assembly
Troubleshooting
Figure 5-26Wipe outside surface of feed belt
Operator Guide
Incorrect paper size message
Generating a test page
Troubleshooting
Troubleshooting paper curl problems
Troubleshooting stacker problems
Checking paper curl
Troubleshooting
Figure 5-28Hold printed sheets
Troubleshooting
Operator Guide
5-38
Troubleshooting
Figure 5-29Paper curl chart
Operator Guide
Troubleshooting
Adjusting the decurler lever
Figure 5-30Locate decurler lever
Performing basic recovery
Troubleshooting the 36-tracktape drive
Troubleshooting initial program load IPL failure
Troubleshooting
Troubleshooting
Solving other cartridge tape drive problems
Figure 5-31Power on tape drive
Figure 5-33Unload button
Troubleshooting
Operator Guide
Figure 5-34AC power switch
Troubleshooting
Figure 5-35DC power switch
Troubleshooting
Calling for service
Figure 5-36Unload button
Operator Guide
indicated by label
Troubleshooting
Available supplies
A Supplies
Operator Guide
Transparencies
Supplies
Clear, with a white strip on the edge
8.5 x 11 inch
3R2780
All labels are on 8.5 x 11 inch sheets,
Cover stock
Supplies
Supplies
How to order supplies
Operator Guide
Operator Guide
Supplies
Numerics
Index
Operator Guide
Page
Operator Guide
Index
Index