operator
guide
Xerox DocuPrint 100/115/135/180 EPS
701P24790 April,
Prepared by Xerox Corporation
2005 by Xerox Corporation. All rights reserved
Printed in the United States of America
Other company trademarks are also acknowledged
Table of contents
Safety
Introduction
1 Overview
2 Managing the printer
3 Managing the system
Table of contents
Operator Guide
5 Troubleshooting
4 Maintaining the system
Table of contents
Operator Guide
6 Supplies
Index
Table of contents
Operator Guide
Safety
Laser safety
Operation safety: U. S
Ozone information U. S. only
Operation safety: Europe
Safety
Warning markings
Electrical supply
Ventilation
Safety
Operator accessible areas
Maintenance
Before cleaning your product
CE mark: Europe only
Safety
Certification to 1999/5/EC Radio Equipment and
Telecommunications Terminal Equipment Directive
Operator Guide
For further information
Safety
Operator Guide
Contents
Introduction
About this guide
Conventions
Documentation
Introduction
•Xerox Document Services Platform System Guide
DocuPrint 100/115/135/155/180 EPS documentation
Customer Documentation CD
•Xerox DocuPrint EPS Font Reference Manual
Introduction
Operator Guide
1 Overview
Functional overview
Operator Guide
Host connectivity options
Overview
Stock specifications
Data formats supported
Overview
Operator Guide
Paper weights
Stock sizes
16–110pound / 60–200gsm
Overview
General paper characteristics to look for
Special stocks
Overview
•Perforated paper •Precut or full tabs
Printing process and job flow
Overview
Figure 1-2Job flow 1.Job 2.Input Queue
3.Decomposer 4.Output queue 5.Printer
Overview
Operator Guide
Printer overview
6.Queue defaults
Overview
1.Queue overrides 2.Exception pages 3.Job ticket
Overview
Operator Guide
Printer components
Processor Feeder Trays
Sample tray
Overview
Attention light
Purge tray
Feeder trays
Overview
Stacker bins
Overview
sheets less when stacking into a container
Overview
on stackers
Operator Guide
Feeder/stacker modules
Overview
Printer configurations
Printer control console not shown
Overview
Operator Guide
Printer options
Bypass transport
Overview
Support and interface with feeders
Operator Guide
Overview
7 by 10 inch enablement kit
Paper paths
Printer paper path
Xerox DocuPrint 100, 115, and 135 EPS
Overview
Operator Guide
Figure 1-13Route of paper through the printer
1.Processor feeder tray 2.Processor feeder tray
Controller overview
Bypass transport paper path
Overview
Controller components
Sun workstation
Overview
Operator Guide
Overview
Operator Guide
Figure 1-15Sun Blade 1000/2000 1.Controller stand
2.Mouse
Overview
Operator Guide
1.Display monitor 2.External diskette drive
3.Keyboard 4.Mouse
Overview
Overview
Operator Guide
Figure 1-17Drive locations on Sun Blade 1000/2000
1.CD drive 2.Diskette drive
Online and offline interfaces
External components and options
Controller stand
Overview
Moving the controller
Overview
Operator Guide
Overview
Do not
Tape drives overview
Overview
Operator Guide
Figure 1-21 26-trackcartridge tape drive QIC
Paper sizing and print speed
Overview
Long and short edge feeding
Overview
Operator Guide
Overview
Operator Guide
Table 1-5 Throughput data for DP100
Pitch
Paper size and pitch mode minimum and maximum
Overview
Operator Guide
Overview
Figure 1-248 pitch mode paper sizes
1.Maximum paper size for 8 pitch mode
2.Minimum paper size for 8 pitch mode
Feed direction for standard paper sizes
Overview
European papers
Operator Guide
Overview
US papers
Overview
Operator Guide
Figure 1-30B4 250 by 353 mm paper feeding long edge feed
Overview
Operator Guide
1-38
Powering on the printer
Powering off the printer
2 Managing the printer
Controlling the printer
Powering off the printer immediately
Managing the printer
Loading paper
Managing the printer
Operator Guide
Figure 2-4Ready to Open indicator
Managing the printer
Figure 2-3Tray Unlock button on feeder
Figure 2-5Tray labels
Managing the printer
Operator Guide
Managing the printer
Operator Guide
Managing the printer
Operator Guide
Figure 2-9Slide rear guide to stack
Unloading a stacker bin
CAUTION: Do not slam the tray closed
Managing the printer
Managing the printer
Operator Guide
Figure 2-12Ready to Unload light
Figure 2-13Lift container, pallet, or paper stack
2-10
Managing the printer
Points to note for containers
2-11
Managing the printer
Operator Guide
2-12
Managing the printer
Operator Guide
Starting, stopping, and rebooting the system
Powering on the controller
3 Managing the system
Powering on the printer
Rebooting the system warm boot
Holding queues
Releasing queues
Managing the system
Performing a deferred shutdown and reboot
Performing an immediate shutdown and reboot
sync; sync; reboot
Managing the system
Powering off the system
Restarting the DocuSP software
Managing the system
Performing an emergency power off
Powering off the controller
Managing the system
Operator Guide
Powering off the printer
Managing the system
Powering on the tape drive
Operating the 18/36 track tape drive
Managing the system
Operator Guide
Powering off the tape drive
1.Power switch 2.Message display
Managing the system
Operator Guide
Placing the tape drive online
Loading a tape
Managing the system
Operator Guide
Unloading a tape
Managing the system
Guidelines for handling cartridges
Manual procedure
Press the Unload button
Operator Guide
Setting file protection
Managing the system
Printing the online Help documentation
Managing the system
Operator Guide
Figure 3-10 File protection dot
Managing the system
Operator Guide
3-14
4 Maintaining the system
Paper care
Storing paper
Operator Guide
Maintaining the system
Operator Guide
Figure 4-1 Storing paper correctly
Conditioning paper
Paper curl
Maintaining the system
Fahrenheit
Using consumables
Adding fuser agent
Maintaining the system
Maintaining the system
4.Locate the fuser agent reservoir
Operator Guide
Figure 4-4 Pull out fuser drawer
Maintaining the system
7.Remove the cap from a new bottle of fuser agent
Replacing the dry ink waste container
Maintaining the system
Operator Guide
Maintaining the system
Operator Guide
Figure 4-8 Dry ink waste container
Maintaining the system
Figure 4-10 Remove cap
Operator Guide
Figure 4-9 Pull out waste container
Maintaining the system
Replacing the dry ink cartridge
Maintaining the system
Operator Guide
Maintaining the system
5.Remove the empty cartridge and discard it
Using the custom transfer assist blade
Maintaining the system
Operator Guide
Cleaning the system and its components
Maintaining the system
10 to 10.9 inches/254 to 277 mm
11 inches/279 mm
Cleaning the 18/36-trackcartridge tape drive
Cleaning the 26-trackcartridge tape drive
Maintaining the system
Operator Guide
Cleaning the DVD drive
Cleaning the diskette drive
Cleaning the sensors and the reflecting surfaces
Cleaning the Q850 sensor
Maintaining the system
3.Locate the Q850 sensor
Figure 4-17 Q850 sensor
Operator Guide
Cleaning the Q1011 sensor and mirror
Maintaining the system
Figure 4-18 Q1011 sensor
Cleaning additional sensors
Maintaining the system
Operator Guide
Figure 4-19 Gently wipe sensor and mirror
Cleaning the Q1106 and Q1166 sensors
Cleaning the Q1107 sensor
Maintaining the system
Cleaning the Q1164 sensor
To clean the sensor
Figure 4-21 Clean Q1107 sensor
Maintaining the system
Cleaning the display
Cleaning the exterior surfaces of the system
Maintaining the system
5 Troubleshooting
Undeclared faults
Problem classifications
Operator Guide
Troubleshooting client problems
Solving FreeFlow Prepress problems
Troubleshooting
Troubleshooting print quality problems
NOTE:**<locale> is the locale of your server
Troubleshooting
Operator Guide
Resolving font problems
Troubleshooting
Troubleshooting job flow problems
Troubleshooting job integrity problems
Troubleshooting
Operator Guide
Troubleshooting PDL problems
Isolating HP PCL file problems
Isolating PostScript file problems
Troubleshooting
Isolating TIFF file problems
Troubleshooting
Operator Guide
Troubleshooting process problems
Isolating PDF file problems
Troubleshooting
cd /export/home/xrxusr openwin–init
Troubleshooting
Operator Guide
Crash recovery
Troubleshooting problems with saving jobs
Streaming mode
Troubleshooting
UI recovery messages
Recovery message examples
Troubleshooting
Example
Spooling mode
Points to note
Troubleshooting
Clearing online print data
Troubleshooting
Operator Guide
Obtaining information about a job
Troubleshooting
Streaming queue release setup
Clearing paper jams
Data type on the Online Manager window
Incorrect printer state on host
Aids to paper jam clearance
Clearing paper jams in all printer areas
Troubleshooting
Checking job integrity following a paper jam
Troubleshooting
Figure 5-2Jam clearance areas
Operator Guide
Clearing paper jams in printer areas 2 through
Troubleshooting
Figure 5-3Area
Troubleshooting
Figure 5-4Area Figure 5-5Area
Operator Guide
Troubleshooting
Figure 5-6Area
Operator Guide
5-20
Troubleshooting
Figure 5-7Area
Operator Guide
Troubleshooting
Figure 5-8Area
Operator Guide
5-22
Troubleshooting
Figure 5-9Area
Operator Guide
Troubleshooting
Figure 5-10Area
area
Troubleshooting
Figure 5-11Area
Figure 5-12Area 11 all feeder/stackers
Operator Guide
Troubleshooting
Figure 5-13Area 12 all feeder/stackers
Figure 5-14Area
Operator Guide
Troubleshooting
Figure 5-15Area
Figure 5-16Area
Operator Guide
Troubleshooting
Figure 5-17Area Figure 5-18Area
Operator Guide
5-28
Clearing a paper jam in the bypass transport
Troubleshooting
Figure 5-19Area
Operator Guide
Troubleshooting
Figure 5-20Press area 19 green lever
Clearing a misfeed feeder tray fault
Troubleshooting
Figure 5-21Press area 20 green lever
Figure 5-22If necessary, press Tray Unlock button
Troubleshooting
Troubleshooting
Figure 5-24Relatch paper feeder assembly
Operator Guide
Troubleshooting
To clean the feed belt
Troubleshooting
feeder assembly
Figure 5-26Wipe outside surface of feed belt
Operator Guide
Generating a test page
Incorrect paper size message
Troubleshooting
Troubleshooting stacker problems
Troubleshooting paper curl problems
Checking paper curl
Troubleshooting
Troubleshooting
Figure 5-28Hold printed sheets
Operator Guide
5-38
Figure 5-29Paper curl chart
Troubleshooting
Operator Guide
Adjusting the decurler lever
Troubleshooting
Figure 5-30Locate decurler lever
Troubleshooting the 36-tracktape drive
Performing basic recovery
Troubleshooting initial program load IPL failure
Troubleshooting
Solving other cartridge tape drive problems
Troubleshooting
Figure 5-31Power on tape drive
Troubleshooting
Figure 5-33Unload button
Operator Guide
Troubleshooting
Figure 5-34AC power switch
Figure 5-35DC power switch
Calling for service
Troubleshooting
Figure 5-36Unload button
Operator Guide
Troubleshooting
indicated by label
A Supplies
Available supplies
Operator Guide
Supplies
Transparencies
8.5 x 11 inch
Clear, with a white strip on the edge
3R2780
All labels are on 8.5 x 11 inch sheets,
Supplies
Cover stock
How to order supplies
Supplies
Operator Guide
Supplies
Operator Guide
Index
Numerics
Operator Guide
Page
Index
Operator Guide
Index