701P24790 April,
operator
guide
Xerox DocuPrint 100/115/135/180 EPS
Other company trademarks are also acknowledged
Prepared by Xerox Corporation
2005 by Xerox Corporation. All rights reserved
Printed in the United States of America
1 Overview
Table of contents
Safety
Introduction
Operator Guide
2 Managing the printer
3 Managing the system
Table of contents
Operator Guide
5 Troubleshooting
4 Maintaining the system
Table of contents
Operator Guide
6 Supplies
Index
Table of contents
Ozone information U. S. only
Safety
Laser safety
Operation safety: U. S
Safety
Operation safety: Europe
Safety
Warning markings
Electrical supply
Ventilation
CE mark: Europe only
Operator accessible areas
Maintenance
Before cleaning your product
Operator Guide
Safety
Certification to 1999/5/EC Radio Equipment and
Telecommunications Terminal Equipment Directive
Safety
For further information
Operator Guide
Conventions
Contents
Introduction
About this guide
Introduction
Documentation
•Xerox DocuPrint EPS Font Reference Manual
•Xerox Document Services Platform System Guide
DocuPrint 100/115/135/155/180 EPS documentation
Customer Documentation CD
Operator Guide
Introduction
Functional overview
1 Overview
Operator Guide
Overview
Host connectivity options
Operator Guide
Stock specifications
Data formats supported
Overview
Overview
Paper weights
Stock sizes
16–110pound / 60–200gsm
•Perforated paper •Precut or full tabs
General paper characteristics to look for
Special stocks
Overview
3.Decomposer 4.Output queue 5.Printer
Printing process and job flow
Overview
Figure 1-2Job flow 1.Job 2.Input Queue
Operator Guide
Overview
1.Queue overrides 2.Exception pages 3.Job ticket
Printer overview
6.Queue defaults
Overview
Operator Guide
Overview
Overview
Printer components
Processor Feeder Trays
Sample tray
Overview
Attention light
Purge tray
Feeder trays
Overview
Stacker bins
Operator Guide
sheets less when stacking into a container
Overview
on stackers
Overview
Feeder/stacker modules
Operator Guide
Printer configurations
Printer control console not shown
Overview
Bypass transport
Printer options
Overview
Operator Guide
Support and interface with feeders
Overview
Xerox DocuPrint 100, 115, and 135 EPS
7 by 10 inch enablement kit
Paper paths
Printer paper path
1.Processor feeder tray 2.Processor feeder tray
Overview
Operator Guide
Figure 1-13Route of paper through the printer
Bypass transport paper path
Controller overview
Overview
Operator Guide
Controller components
Sun workstation
Overview
2.Mouse
Overview
Operator Guide
Figure 1-15Sun Blade 1000/2000 1.Controller stand
3.Keyboard 4.Mouse
Overview
Operator Guide
1.Display monitor 2.External diskette drive
Overview
1.CD drive 2.Diskette drive
Overview
Operator Guide
Figure 1-17Drive locations on Sun Blade 1000/2000
Overview
Online and offline interfaces
External components and options
Controller stand
Overview
Moving the controller
Operator Guide
Do not
Overview
Figure 1-21 26-trackcartridge tape drive QIC
Tape drives overview
Overview
Operator Guide
Overview
Paper sizing and print speed
Overview
Long and short edge feeding
Operator Guide
Pitch
Overview
Operator Guide
Table 1-5 Throughput data for DP100
Overview
Paper size and pitch mode minimum and maximum
Operator Guide
2.Minimum paper size for 8 pitch mode
Overview
Figure 1-248 pitch mode paper sizes
1.Maximum paper size for 8 pitch mode
Operator Guide
Feed direction for standard paper sizes
Overview
European papers
US papers
Overview
Operator Guide
Overview
Figure 1-30B4 250 by 353 mm paper feeding long edge feed
Operator Guide
Overview
1-38
Controlling the printer
Powering on the printer
Powering off the printer
2 Managing the printer
Managing the printer
Powering off the printer immediately
Managing the printer
Loading paper
Operator Guide
Figure 2-5Tray labels
Figure 2-4Ready to Open indicator
Managing the printer
Figure 2-3Tray Unlock button on feeder
Operator Guide
Managing the printer
Operator Guide
Managing the printer
Operator Guide
Managing the printer
Figure 2-9Slide rear guide to stack
CAUTION: Do not slam the tray closed
Unloading a stacker bin
Managing the printer
Figure 2-13Lift container, pallet, or paper stack
Managing the printer
Operator Guide
Figure 2-12Ready to Unload light
Managing the printer
2-10
Points to note for containers
Managing the printer
2-11
Operator Guide
Managing the printer
2-12
Operator Guide
Powering on the printer
Starting, stopping, and rebooting the system
Powering on the controller
3 Managing the system
Managing the system
Rebooting the system warm boot
Holding queues
Releasing queues
Managing the system
Performing a deferred shutdown and reboot
Performing an immediate shutdown and reboot
sync; sync; reboot
Restarting the DocuSP software
Powering off the system
Managing the system
Operator Guide
Performing an emergency power off
Powering off the controller
Managing the system
Managing the system
Powering off the printer
Operator Guide
Powering on the tape drive
Operating the 18/36 track tape drive
Managing the system
Operator Guide
Powering off the tape drive
1.Power switch 2.Message display
Managing the system
Operator Guide
Placing the tape drive online
Loading a tape
Managing the system
Managing the system
Unloading a tape
Operator Guide
Guidelines for handling cartridges
Manual procedure
Press the Unload button
Managing the system
Setting file protection
Figure 3-10 File protection dot
Printing the online Help documentation
Managing the system
Operator Guide
Operator Guide
Managing the system
3-14
Operator Guide
4 Maintaining the system
Paper care
Storing paper
Operator Guide
Maintaining the system
Figure 4-1 Storing paper correctly
Fahrenheit
Conditioning paper
Paper curl
Maintaining the system
Adding fuser agent
Using consumables
Maintaining the system
Figure 4-4 Pull out fuser drawer
Maintaining the system
4.Locate the fuser agent reservoir
Operator Guide
7.Remove the cap from a new bottle of fuser agent
Maintaining the system
Maintaining the system
Replacing the dry ink waste container
Operator Guide
Operator Guide
Maintaining the system
Figure 4-8 Dry ink waste container
Figure 4-9 Pull out waste container
Maintaining the system
Figure 4-10 Remove cap
Operator Guide
Maintaining the system
Maintaining the system
Replacing the dry ink cartridge
Operator Guide
5.Remove the empty cartridge and discard it
Maintaining the system
Maintaining the system
Using the custom transfer assist blade
Operator Guide
11 inches/279 mm
Cleaning the system and its components
Maintaining the system
10 to 10.9 inches/254 to 277 mm
Operator Guide
Cleaning the 18/36-trackcartridge tape drive
Cleaning the 26-trackcartridge tape drive
Maintaining the system
Cleaning the Q850 sensor
Cleaning the DVD drive
Cleaning the diskette drive
Cleaning the sensors and the reflecting surfaces
Operator Guide
Maintaining the system
3.Locate the Q850 sensor
Figure 4-17 Q850 sensor
Maintaining the system
Cleaning the Q1011 sensor and mirror
Figure 4-18 Q1011 sensor
Figure 4-19 Gently wipe sensor and mirror
Cleaning additional sensors
Maintaining the system
Operator Guide
Cleaning the Q1107 sensor
Cleaning the Q1106 and Q1166 sensors
Maintaining the system
Maintaining the system
Cleaning the Q1164 sensor
To clean the sensor
Figure 4-21 Clean Q1107 sensor
Cleaning the exterior surfaces of the system
Cleaning the display
Maintaining the system
Operator Guide
5 Troubleshooting
Undeclared faults
Problem classifications
Solving FreeFlow Prepress problems
Troubleshooting client problems
Troubleshooting
Operator Guide
Troubleshooting print quality problems
NOTE:**<locale> is the locale of your server
Troubleshooting
Troubleshooting
Resolving font problems
Operator Guide
Troubleshooting job flow problems
Troubleshooting job integrity problems
Troubleshooting
Troubleshooting
Troubleshooting PDL problems
Isolating HP PCL file problems
Isolating PostScript file problems
Troubleshooting
Isolating TIFF file problems
Operator Guide
Isolating PDF file problems
Troubleshooting process problems
Troubleshooting
Troubleshooting
cd /export/home/xrxusr openwin–init
Operator Guide
Troubleshooting
Crash recovery
Troubleshooting problems with saving jobs
Streaming mode
Example
UI recovery messages
Recovery message examples
Troubleshooting
Points to note
Spooling mode
Troubleshooting
Troubleshooting
Clearing online print data
Operator Guide
Troubleshooting
Obtaining information about a job
Incorrect printer state on host
Streaming queue release setup
Clearing paper jams
Data type on the Online Manager window
Clearing paper jams in all printer areas
Aids to paper jam clearance
Troubleshooting
Operator Guide
Checking job integrity following a paper jam
Troubleshooting
Figure 5-2Jam clearance areas
Troubleshooting
Clearing paper jams in printer areas 2 through
Figure 5-3Area
Figure 5-4Area Figure 5-5Area
Troubleshooting
Operator Guide
5-20
Troubleshooting
Figure 5-6Area
Operator Guide
Figure 5-7Area
Troubleshooting
Operator Guide
5-22
Troubleshooting
Figure 5-8Area
Operator Guide
Figure 5-9Area
Troubleshooting
Operator Guide
Figure 5-10Area
Troubleshooting
area
Operator Guide
Troubleshooting
Figure 5-11Area
Figure 5-12Area 11 all feeder/stackers
Operator Guide
Troubleshooting
Figure 5-13Area 12 all feeder/stackers
Figure 5-14Area
Operator Guide
Troubleshooting
Figure 5-15Area
Figure 5-16Area
5-28
Troubleshooting
Figure 5-17Area Figure 5-18Area
Operator Guide
Operator Guide
Clearing a paper jam in the bypass transport
Troubleshooting
Figure 5-19Area
Figure 5-20Press area 19 green lever
Troubleshooting
Figure 5-22If necessary, press Tray Unlock button
Clearing a misfeed feeder tray fault
Troubleshooting
Figure 5-21Press area 20 green lever
Troubleshooting
Figure 5-24Relatch paper feeder assembly
Troubleshooting
Operator Guide
To clean the feed belt
Troubleshooting
Operator Guide
Troubleshooting
feeder assembly
Figure 5-26Wipe outside surface of feed belt
Incorrect paper size message
Generating a test page
Troubleshooting
Troubleshooting
Troubleshooting stacker problems
Troubleshooting paper curl problems
Checking paper curl
5-38
Troubleshooting
Figure 5-28Hold printed sheets
Operator Guide
Troubleshooting
Figure 5-29Paper curl chart
Operator Guide
Troubleshooting
Adjusting the decurler lever
Figure 5-30Locate decurler lever
Troubleshooting
Troubleshooting the 36-tracktape drive
Performing basic recovery
Troubleshooting initial program load IPL failure
Troubleshooting
Solving other cartridge tape drive problems
Figure 5-31Power on tape drive
Figure 5-33Unload button
Troubleshooting
Operator Guide
Figure 5-34AC power switch
Troubleshooting
Figure 5-35DC power switch
Operator Guide
Calling for service
Troubleshooting
Figure 5-36Unload button
indicated by label
Troubleshooting
Available supplies
A Supplies
Operator Guide
Transparencies
Supplies
All labels are on 8.5 x 11 inch sheets,
8.5 x 11 inch
Clear, with a white strip on the edge
3R2780
Cover stock
Supplies
Supplies
How to order supplies
Operator Guide
Operator Guide
Supplies
Numerics
Index
Operator Guide
Page
Operator Guide
Index
Index