Xerox DocuPrint 100/115/135/180 EPS
operator
guide
701P24790 April,
Printed in the United States of America
Prepared by Xerox Corporation
2005 by Xerox Corporation. All rights reserved
Other company trademarks are also acknowledged
Introduction
Table of contents
Safety
1 Overview
Table of contents
2 Managing the printer
3 Managing the system
Operator Guide
Table of contents
5 Troubleshooting
4 Maintaining the system
Operator Guide
Table of contents
6 Supplies
Index
Operator Guide
Operation safety: U. S
Safety
Laser safety
Ozone information U. S. only
Operation safety: Europe
Safety
Ventilation
Warning markings
Electrical supply
Safety
Before cleaning your product
Operator accessible areas
Maintenance
CE mark: Europe only
Telecommunications Terminal Equipment Directive
Safety
Certification to 1999/5/EC Radio Equipment and
Operator Guide
Safety
For further information
Operator Guide
About this guide
Contents
Introduction
Conventions
Documentation
Introduction
Customer Documentation CD
•Xerox Document Services Platform System Guide
DocuPrint 100/115/135/155/180 EPS documentation
•Xerox DocuPrint EPS Font Reference Manual
Introduction
Operator Guide
Functional overview
1 Overview
Operator Guide
Host connectivity options
Overview
Overview
Stock specifications
Data formats supported
Operator Guide
16–110pound / 60–200gsm
Paper weights
Stock sizes
Overview
Overview
General paper characteristics to look for
Special stocks
•Perforated paper •Precut or full tabs
Figure 1-2Job flow 1.Job 2.Input Queue
Printing process and job flow
Overview
3.Decomposer 4.Output queue 5.Printer
Overview
Operator Guide
Overview
Printer overview
6.Queue defaults
1.Queue overrides 2.Exception pages 3.Job ticket
Overview
Operator Guide
Sample tray
Printer components
Processor Feeder Trays
Overview
Feeder trays
Attention light
Purge tray
Overview
Stacker bins
Overview
on stackers
sheets less when stacking into a container
Overview
Operator Guide
Feeder/stacker modules
Overview
Overview
Printer configurations
Printer control console not shown
Operator Guide
Bypass transport
Printer options
Overview
Operator Guide
Support and interface with feeders
Overview
Printer paper path
7 by 10 inch enablement kit
Paper paths
Xerox DocuPrint 100, 115, and 135 EPS
Figure 1-13Route of paper through the printer
Overview
Operator Guide
1.Processor feeder tray 2.Processor feeder tray
Bypass transport paper path
Controller overview
Overview
Overview
Controller components
Sun workstation
Operator Guide
Figure 1-15Sun Blade 1000/2000 1.Controller stand
Overview
Operator Guide
2.Mouse
1.Display monitor 2.External diskette drive
Overview
Operator Guide
3.Keyboard 4.Mouse
Overview
Figure 1-17Drive locations on Sun Blade 1000/2000
Overview
Operator Guide
1.CD drive 2.Diskette drive
Controller stand
Online and offline interfaces
External components and options
Overview
Overview
Moving the controller
Operator Guide
Overview
Do not
Operator Guide
Tape drives overview
Overview
Figure 1-21 26-trackcartridge tape drive QIC
Paper sizing and print speed
Overview
Overview
Long and short edge feeding
Operator Guide
Table 1-5 Throughput data for DP100
Overview
Operator Guide
Pitch
Overview
Paper size and pitch mode minimum and maximum
Operator Guide
1.Maximum paper size for 8 pitch mode
Overview
Figure 1-248 pitch mode paper sizes
2.Minimum paper size for 8 pitch mode
European papers
Feed direction for standard paper sizes
Overview
Operator Guide
Overview
US papers
Operator Guide
Overview
Figure 1-30B4 250 by 353 mm paper feeding long edge feed
Operator Guide
Overview
1-38
2 Managing the printer
Powering on the printer
Powering off the printer
Controlling the printer
Powering off the printer immediately
Managing the printer
Managing the printer
Loading paper
Operator Guide
Figure 2-3Tray Unlock button on feeder
Figure 2-4Ready to Open indicator
Managing the printer
Figure 2-5Tray labels
Managing the printer
Operator Guide
Managing the printer
Operator Guide
Operator Guide
Managing the printer
Figure 2-9Slide rear guide to stack
CAUTION: Do not slam the tray closed
Unloading a stacker bin
Managing the printer
Figure 2-12Ready to Unload light
Managing the printer
Operator Guide
Figure 2-13Lift container, pallet, or paper stack
Managing the printer
2-10
Points to note for containers
Managing the printer
2-11
Operator Guide
Managing the printer
2-12
Operator Guide
3 Managing the system
Starting, stopping, and rebooting the system
Powering on the controller
Powering on the printer
Releasing queues
Rebooting the system warm boot
Holding queues
Managing the system
sync; sync; reboot
Performing a deferred shutdown and reboot
Performing an immediate shutdown and reboot
Managing the system
Restarting the DocuSP software
Powering off the system
Managing the system
Managing the system
Performing an emergency power off
Powering off the controller
Operator Guide
Powering off the printer
Managing the system
Managing the system
Powering on the tape drive
Operating the 18/36 track tape drive
Operator Guide
Managing the system
Powering off the tape drive
1.Power switch 2.Message display
Operator Guide
Managing the system
Placing the tape drive online
Loading a tape
Operator Guide
Unloading a tape
Managing the system
Press the Unload button
Guidelines for handling cartridges
Manual procedure
Operator Guide
Setting file protection
Managing the system
Operator Guide
Printing the online Help documentation
Managing the system
Figure 3-10 File protection dot
Operator Guide
Managing the system
3-14
Storing paper
4 Maintaining the system
Paper care
Operator Guide
Operator Guide
Maintaining the system
Figure 4-1 Storing paper correctly
Maintaining the system
Conditioning paper
Paper curl
Fahrenheit
Adding fuser agent
Using consumables
Maintaining the system
Operator Guide
Maintaining the system
4.Locate the fuser agent reservoir
Figure 4-4 Pull out fuser drawer
Maintaining the system
7.Remove the cap from a new bottle of fuser agent
Maintaining the system
Replacing the dry ink waste container
Operator Guide
Operator Guide
Maintaining the system
Figure 4-8 Dry ink waste container
Operator Guide
Maintaining the system
Figure 4-10 Remove cap
Figure 4-9 Pull out waste container
Maintaining the system
Maintaining the system
Replacing the dry ink cartridge
Operator Guide
Maintaining the system
5.Remove the empty cartridge and discard it
Maintaining the system
Using the custom transfer assist blade
Operator Guide
10 to 10.9 inches/254 to 277 mm
Cleaning the system and its components
Maintaining the system
11 inches/279 mm
Maintaining the system
Cleaning the 18/36-trackcartridge tape drive
Cleaning the 26-trackcartridge tape drive
Operator Guide
Cleaning the sensors and the reflecting surfaces
Cleaning the DVD drive
Cleaning the diskette drive
Cleaning the Q850 sensor
Figure 4-17 Q850 sensor
Maintaining the system
3.Locate the Q850 sensor
Operator Guide
Maintaining the system
Cleaning the Q1011 sensor and mirror
Figure 4-18 Q1011 sensor
Operator Guide
Cleaning additional sensors
Maintaining the system
Figure 4-19 Gently wipe sensor and mirror
Cleaning the Q1107 sensor
Cleaning the Q1106 and Q1166 sensors
Maintaining the system
Figure 4-21 Clean Q1107 sensor
Cleaning the Q1164 sensor
To clean the sensor
Maintaining the system
Cleaning the exterior surfaces of the system
Cleaning the display
Maintaining the system
Problem classifications
5 Troubleshooting
Undeclared faults
Operator Guide
Solving FreeFlow Prepress problems
Troubleshooting client problems
Troubleshooting
Troubleshooting
Troubleshooting print quality problems
NOTE:**<locale> is the locale of your server
Operator Guide
Resolving font problems
Troubleshooting
Troubleshooting
Troubleshooting job flow problems
Troubleshooting job integrity problems
Operator Guide
Isolating PostScript file problems
Troubleshooting PDL problems
Isolating HP PCL file problems
Troubleshooting
Troubleshooting
Isolating TIFF file problems
Operator Guide
Isolating PDF file problems
Troubleshooting process problems
Troubleshooting
Troubleshooting
cd /export/home/xrxusr openwin–init
Operator Guide
Streaming mode
Crash recovery
Troubleshooting problems with saving jobs
Troubleshooting
Troubleshooting
UI recovery messages
Recovery message examples
Example
Points to note
Spooling mode
Troubleshooting
Troubleshooting
Clearing online print data
Operator Guide
Obtaining information about a job
Troubleshooting
Data type on the Online Manager window
Streaming queue release setup
Clearing paper jams
Incorrect printer state on host
Clearing paper jams in all printer areas
Aids to paper jam clearance
Troubleshooting
Figure 5-2Jam clearance areas
Checking job integrity following a paper jam
Troubleshooting
Operator Guide
Troubleshooting
Clearing paper jams in printer areas 2 through
Figure 5-3Area
Figure 5-4Area Figure 5-5Area
Troubleshooting
Operator Guide
Operator Guide
Troubleshooting
Figure 5-6Area
5-20
Figure 5-7Area
Troubleshooting
Operator Guide
Operator Guide
Troubleshooting
Figure 5-8Area
5-22
Figure 5-9Area
Troubleshooting
Operator Guide
Figure 5-10Area
Troubleshooting
area
Figure 5-12Area 11 all feeder/stackers
Troubleshooting
Figure 5-11Area
Operator Guide
Figure 5-14Area
Troubleshooting
Figure 5-13Area 12 all feeder/stackers
Operator Guide
Figure 5-16Area
Troubleshooting
Figure 5-15Area
Operator Guide
Operator Guide
Troubleshooting
Figure 5-17Area Figure 5-18Area
5-28
Figure 5-19Area
Clearing a paper jam in the bypass transport
Troubleshooting
Operator Guide
Troubleshooting
Figure 5-20Press area 19 green lever
Figure 5-21Press area 20 green lever
Clearing a misfeed feeder tray fault
Troubleshooting
Figure 5-22If necessary, press Tray Unlock button
Troubleshooting
Figure 5-24Relatch paper feeder assembly
Troubleshooting
Operator Guide
Troubleshooting
To clean the feed belt
Figure 5-26Wipe outside surface of feed belt
Troubleshooting
feeder assembly
Operator Guide
Incorrect paper size message
Generating a test page
Troubleshooting
Checking paper curl
Troubleshooting stacker problems
Troubleshooting paper curl problems
Troubleshooting
Operator Guide
Troubleshooting
Figure 5-28Hold printed sheets
5-38
Troubleshooting
Figure 5-29Paper curl chart
Operator Guide
Troubleshooting
Adjusting the decurler lever
Figure 5-30Locate decurler lever
Troubleshooting initial program load IPL failure
Troubleshooting the 36-tracktape drive
Performing basic recovery
Troubleshooting
Troubleshooting
Solving other cartridge tape drive problems
Figure 5-31Power on tape drive
Figure 5-33Unload button
Troubleshooting
Operator Guide
Figure 5-34AC power switch
Troubleshooting
Figure 5-35DC power switch
Figure 5-36Unload button
Calling for service
Troubleshooting
Operator Guide
Troubleshooting
indicated by label
Available supplies
A Supplies
Operator Guide
Supplies
Transparencies
3R2780
8.5 x 11 inch
Clear, with a white strip on the edge
All labels are on 8.5 x 11 inch sheets,
Supplies
Cover stock
Supplies
How to order supplies
Operator Guide
Supplies
Operator Guide
Numerics
Index
Operator Guide
Page
Index
Operator Guide
Index