Graco Inc 500G Digital Display Messages, Display LED Blinks Sprayer Operation Indication Action

Page 60

Repair / Réparation / Reparación

Digital Display Messages

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Digital messages are not available on all sprayers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Blinking LED total count equals digital error code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Example: Two blinks is the same as E=02).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DISPLAY*

LED BLINKS

SPRAYER OPERATION

 

INDICATION

ACTION

 

 

 

 

 

 

 

 

No Display

Never blinks

Sprayer may be

 

Loss of power or

Check power source. Relieve pressure

 

 

 

 

 

 

 

pressurized

 

display not

before repair or disassembly. Verify display

 

 

 

 

 

 

 

 

 

 

 

 

 

connected

is connected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sprayer may be

 

Pressure less than

Increase pressure as needed

 

 

 

 

 

 

 

pressurized

 

200 psi (14 bar, 1.4

 

 

 

ti6314a

 

 

 

 

 

 

 

 

 

 

MPa)

 

 

 

 

 

 

 

 

 

 

 

 

psi

Once

Sprayer is pressurized.

 

Normal operation

Spray

 

 

 

 

 

Power is applied.

 

 

 

 

 

 

 

bar

 

 

 

 

(Pressure varies with tip

 

 

 

 

 

 

 

MPa

 

 

 

 

size and pressure control

 

 

 

 

 

 

 

ti6315a

 

 

 

 

setting.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three times

Sprayer stops.

 

Pressure transducer

1.

Check transducer connection

 

 

 

repeatedly

Engine is running.

 

faulty, bad

2.

Disconnect and reconnect transducer

 

 

 

 

 

 

 

 

 

 

 

 

 

connection or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plug to ensure good connection with

 

ti6317a

 

 

 

 

 

 

 

 

 

 

broken wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control board socket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Open prime valve. Replace sprayer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transducer with known good

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transducer and run sprayer. Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transducer if sprayer runs or control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

board if sprayer does not run.

 

 

 

 

 

 

 

 

 

 

 

 

Five times

Sprayer stops.

 

High clutch current

1.

Check wiring connections.

 

 

 

repeatedly

Engine is running.

 

 

 

 

2.

Measure: 1.7 + 0.2Ω across clutch field

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ti6318a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

at 70°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Replace clutch field assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sprayer stops.

 

Loss of paint to

1.

Check for empty paint condition, clogged

 

 

 

 

 

 

 

Engine is running.

 

pump or severe

 

inlet strainer, failed pump or severe leak

 

 

 

 

 

 

 

 

 

 

 

 

 

pressure loss

2.

Reduce pressure and turn pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch OFF and ON to restart pump

 

 

 

 

 

 

 

 

 

 

 

 

Seven times

Sprayer stops.

 

Pressure greater

1.

Open prime valve and gun

 

 

 

repeatedly

Engine is running.

 

than 2000 psi (138

2.

Verify no flow obstructions or clogged

 

 

 

 

 

 

 

 

 

 

 

 

 

bar, 14 MPa) while

 

 

 

 

 

 

 

 

 

 

 

 

 

 

filter

 

ti6320a

 

 

 

 

 

 

 

 

 

 

in Flush Timer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mode

 

 

 

 

 

 

 

 

 

 

 

 

* Error codes also appear on control board as a blinking red

 

After a fault, follow these steps to restart sprayer:

 

LED. LED is an alternate to digital messages.

1.

Correct fault condition

 

1. Remove two screws (71) and swing down cover (130).

2.

Turn sprayer OFF

 

 

2. Start engine. Blink count is the same as error code(E=0X).

3.

Turn sprayer ON

 

ti13343a

60

313313A

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Contents Consignes DE Sécurité Importantes Table of Contents / Table des Matières / Índice Fire and Explosion Hazard Equipment Misuse Hazard Avertissement AvertissementAppareillage DE Protection Individuelle Advertencia AdvertenciaRiesgo DE USO Incorrecto DEL Equipo English Français Español Pressure Relief Procedure / Décompression / Descompresión Operation / Fonctionnement / FuncionamientoEnglish Setup / Installation / Puesta en marcha Cold Startup / Démarrage / Puesta en marcha Start engine,Deverrouiller Start Engine / Dé marrer le moteur / Arranque del motor Tirer sur la corde de démarrage Ti13023a Ti13024a Ti2710a English Spray Gun Clear Clog Français Pulvériser DéboucherEspañol Pulverizar Elimine la obstrucción Cleanup / Nettoyage / Limpieza Perform Pressure ReliefArret Ti5984a Maintenance / Entretien / Mantenimiento After the First 20 Hours of OperationDespués DE LAS Primeras 20 Horas DE Funcionamiento Troubleshooting Problem Cause SolutionTroubleshooting Problème Cause Solution DépannageNettoyer le robinet d’admission Solución de problemas Problema Causa SoluciónLimpie la válvula de entrada. Manual Repair / Réparation / Reparación Removal / Retrait / Extracción113 Installation / Installation / Instalación Hand, then tap 1/8 to 1/4 Delantera Rodamiento Motor Installation / Installation / Instalación Replace pump, page 30 . Replace pump covers Tighten screws English Pinion Assembly Français Porte-pignonsEspañol Conjunto del piñón Place pinion assembly 29 on bench with rotor side up Remove four screws 20 and lock washers 21. Remove armature English Clutch Armature Français Plateau d’embrayageEspañol Inducido del embrague Inspeccione la junta tórica Apply thread sealant to screws. Install four screws Remove engine 125 ±10 in-lb 14 ±1.1 Nm Clutch Housing / Boîtier d’embrayage / Cárter del embrague Rondelles de blocage Engine / Moteur / Motor Coloque los dos tornillos Pressure Control / Commande de pression / Control de presión 113 Control Board / Bloc de commande / Tablero de control Diagramme deEspañol See Wiring Diagram Dealimentación Joint torique de Connect transducer 66 lead to control board Swing up cover Remove shaft spacer from potentiometer Replace four screws Lock box Coloque el separador del eje en el potenciómetro Digital Display Messages Display LED Blinks Sprayer Operation Indication ActionMessages de l’afficheur numérique Al código de error digital Por ejemplo Dos parpadeos Mensajes de la pantalla digitalParts / Pièces / Piezas Parts List / Liste de pièces / Lista de piezas Part Description QtyMagnet Parts Filter / Pièces Filtre / Piezas Filtro Part DescriptionWiring Diagram / Diagramme de câblage Diagrama de cableado Warranty / Garantie / Garantía Pour LES Clients DE Graco Parlant Francais