Lin+Drive Servo Control | Baldor MN1851 instruction

LINEAR DRIVE

Lin+Drive

Servo Control

Installation & Operating Manual

10/00

MN1851

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Baldor MN1851 manual Lin+Drive Servo Control

Contents

Lin+Drive Servo Control Table of Contents Minimum system requirements Ii Table of Contents MN1851 Appendix a 24VDC Logic Power InputAppendix B Iv Table of Contents MN1851 Section General Information Limited WarrantyCE Compliance Could result in injury or death Product Notice Intended useCould result in damage to property General Information MN1851 Connection before you first ensure that power has been Do not touch any circuit board, power device or electricalDo not apply AC power before you ensure that grounds are Voltages that are conducted to its power input terminals. General Information MN1851 Section Product Overview Encoder Output Control Outputs Mechanical Installation Section Receiving and Installation Control Receiving & Installation MN1851GND Recommended System Grounding 1 phase for CE Recommended System Grounding 1 phase for UL System Grounding Ungrounded Distribution System Input Power Conditioning X1 Power Connections Wire Size for units without Power SupplyBreaker Mm2 Baldor Components not provided with ControlBaldor Control Breaker EarthBaldor Option S Option P Control Regen Resistor Baldor Option P Control LPxAxxxx-xxx3 only Important Enclosure are for cable clamps. Be sure Holes in the top and bottomTo use an M4 bolt 12mm in length Longer bolts may short circuit 12 Motor Connections for CE 11 Motor Connections for UL 13 Optional M-Contactor Connections X3 Control Inputs & Digital I/O Connections Control Input WiringSingle Ended Connection Differential Connection X3 Digital Inputs Opto Isolated Inputs uses Cref Signal Name Opto Input Signal Definition Opto Input Signal Conditions Time Required Duration Process Duration Fault Relay Opto Output Signal ConditionsX3 Digital Outputs MaO1 Null Modem Cable Connections X6 RS232 / 485 ConnectionsControl TXD Computer Where are these resistors placed? What is a termination resistor?RS485 How many resistors should my system have? TX+ Dgnd GND = Twisted PairTX+ RX+ Dgnd TX+ RX+ Dgnd GND X7 Pin Signal Name Buffered Encoder Output at X7 ConnectorX7 Encoder Output Reserved X9 Encoder and Hall Feedback LPxAxxxx-Exxx Switch AS1 Settings Section Switch Setting and Start-UpControl Address Setting Address Setting, AS1-1 to AS1-4 for Multi-Drop Applications Switch Function Setting of switches AS1-5 to AS1-8Offset Tuning AS1-5 to AS1-8 Description Power Off Checks Start-Up ProcedurePower On Checks Procedure Switch Setting & Start-Up MN1851 Host Communications Setup Installing Software on your PCSection Operation Windows NT Windows Using The Setup Wizard Operation MN1851 Flowchart of the Setup WizardPage Motor parameters. Click Download when finished There are 7 parts to the setup procedure Motor Encoder Feedback Motor pitch mm 60.96 Encoder FeedbackEncoder Feedback Lmcf All Micron Counts / meter Counts / mm Operating Mode Operating Mode Selection Screen MN1851 Operation Current Parameter MAI4 MAI3 MAI2 MAI1 Software Triggered Home Procedure to define home positionIndex channel, Capture and Actual Position Drift Set this value. Click Download when finished Main Menu Choice Descriptions SetupFile Edit Watch TuningFunctions Motion Help PLC Program Menu Linear Motor Velocity Parameters RPM m/sMeters/second 1Operating Mode Indications Section TroubleshootingMN1851 Troubleshooting Overview Long as the error is less than ± 215 ± Identification Section Specifications & Product Data To 3300 feet 1000 meters. Derate the continuous Specifications+0 to 40. Above 40 C, derate the continuous and peak Output current by 2.5% per C above 40 C. Maximum Description Unit Peak output current by 1.1% for each 330 feet 24VDC Logic Power Input Option LP4Axxxx-xxx3 only 24VDC Logic Power Input Option LPxAxxxx-xxx3 onlySpecifications & Product Data MN1851 Velocity Control Regeneration Encoder Input Feedback Size A, B and C DimensionsClearance Requirements all sizes 0.06″ 15mm top and bottom Section CE Guidelines Wiring of Shielded Screened CablesCE Declaration of Conformity EMC Conformity and CE Marking CE Guidelines MN1851 EMC Wiring TechniqueGrounding Earth Cable Screens Grounding EMC Installation Instructions Simulated Encoder Output Cable Grounding Input Signal Cable GroundingEncoder Input Cable Grounding To Controller Connectors Section Accessories and OptionsMating Connector by connector number for spare parts Cables Accessories & Options MN1851 AC Filter DimensionsDepth = F Fo r Package Regeneration Resistor Accessories & Options MN1851 Tools are available to make tuning easier, such as Appendix a Manual TuningGeneral Tuning Rules Manual Tuning Parameters. Click Download when finished There are 7 parts to the setup procedureManual Tuning MN1851 Motor 15240 000,000 10,000,000 Figure A-13 Current Parameter Screen Figure A-15 Drift Parameter Screen Figure A-14 Velocity Parameter Screen Drift Figure A-16 Select Manual Tuning Tracking factor Figure A-17 Inertia and Load Response Examples Figure A-18 PI Compensation Menu Page Control Window Plotting of MoveGraphic Screen Jog Block Lin Ascii Command Set General Appendix B Command SetSyntax General structure of the Ascii command MN1851 Command Set B-1 Parameters and Units Pulses/rev ResolutionEncoder Execution Error invalid command Start-up with Terminal Communication and Command ExamplesInput Buffer Overflow command line exceeded 80 char Control Design Failure invalid control design Command Set MN1851 General Settings System ConstantsBasic System Parameters Motor Parameters MTR. prefixed Drive Parameters typical DRV. prefixed Variables None Software Limit Switches Methods Software Limit Switches ParametersMN1851 Command Set B-5 Command Description Units Range Default E2 / Par. set Variables None PLC Methods PLC ParametersPLC.LINE Relay OCI Interface Parameters MN1851 Command Set B-7Digital Interface Parameters Analog Interface Parameters X1 Possible Faults X1 Fault Display Description Queries / modifications of Fault Listing VariablesSystem Variables General Variables MN1851 Command Set B-9 Communication Settings ParameterMethods Variable Data Record REC. prefixed Parameters Queries of System Variables, Status, Faults Single ValuesData Record REC. prefixed Variable Memory related methods Queries / modifications RAM related Operation Mode Control Normal Modes ParametersEeprom related Normal Modes Variables Current mode Variables Sys.mod Current mode ParametersCurrent mode Methods Query for actual current command Velocity mode Variables Sys.mod 1 & Sys.mod Velocity mode ParametersVelocity mode Methods MN1851 Command Set B-13 JOG.TIME Jog ParametersJOG.TYPE JOG.VEL Position Controller Position Controller Parameters MN1851 Command Set B-15Variables HW.GRSH HW.GRFXHW.PLC HW.RES  Baldor Electric Company MN1851 10/00 C&J Baldor Electric Company Lin+Drive Servo Control MN1851