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Brother HL-1260 service manual IBM Mode

Models: HL-1260

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Troubleshooting Specifications Install Error codes Main PCB Block Diagram Signal Description Error Symbol SET PS Switch Wire, Remote Switch Maintenance

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APPENDICES

IBM Mode

PC-8

PC-8 D/N

PC-850

PC-852

Appendix–25

Page 430 Page 432

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Brother HL-1260 service manual IBM Mode

Page 430 Page 432

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Contents

Laser Printer MODELHL-1260 Page Preface Chapter General Chapter III Electrical System Iii Chapter V Maintenance and Servicing Specifications Features OPC Printing system Photosensitive drum Envelope Effective printing areaPlain Paper OCR-A OCR-B 2M bytes expandable to 26M bytes RAM Laser Safety 110 ~ 120V Model only Safety Information Additional Information Cdrh Regulations 110 ~ 120V Model only External Views Parts of the Printer Cross Sectional View Storage of Unsealed EP-ED Cartridges Storage and Handling of EP-ED CartridgesStorage of Sealed EP-ED Cartridges Basic Operations Mechanical Configuration Main Drive Timing for two consecutive prints on A4 paper Basic Sequence of Operations Optical sensor Scanner motor LASER/SCANNER SystemTo external device Main PCB Scanner driver Collimator lens Scanning mirror Printing Process Image Formation SystemOutline Electrostatic latent image formation stage + + + Primary chargeScanning exposure Development Developing stage Separation Transfer stageTransfer Reference Fixing Drum cleaning stageDrum cleaning Fixing stage PCB Operation PCB Paper PICK-UP/FEED System Stby Print Cassette Feed MP Tray Feed Main motor Paper feed Motor Registration Sensor Paper Jam DetectionMain motor Pick-up solenoid Registration Sensor Jam check Jam inside Jam rear Main PCB Main PCB Block Diagram SLOT1 4MB SLOT2 2MB SLOT3 1MB Video Controller Circuit III Memory map Simm map B48K158 Engine Controller Circuit Main PCB Circuit Paper Feed Drive Circuit SW PCB Display Circuit Protection Functions LOW-VOLTAGE Power Supply Assy Low-Voltage Power Supply PCB Block Diagram HIGH-VOLTAGE Power Supply Assy 10 High-Voltage Power Supply Block Diagram 11 High-Voltage Power Supply Block Diagram Chapter IV Mechanical System Prinnter Disassembling Procedure Side Cover L ConfigurationPrinter Body Toner Cartridge Lid Upper cover assy, rear cover assy Font Cover AssyUpper Cover Assy, Rear Cover Assy Remove the side cover R by releasing the 4 hooks Side Cover RChangeover guide, jam remove cover Remove the MIO box DC Fan MotorMain PCB Remove the Simm replace lid Remove the main PCB assy Hooks Control panel unit Control Panel Unit Cartridge Stopper Assy Scanner Unit Paper Feed Chassis Unit Remove the spring from the separation pad assy Separation Pad AssyRemove the paper feed chassis unit Feed /Size-SW PCB Assy Side-Switch SpringPull out the size-switch spring MP PE Sub Actuator PE Sensor Actuator MP Regist sensor actuatorMP Paper Detection Actuator Remove the gear Loosen and pull out the 2 screws Tray Sensor HolderRoller Holder Paper Pick-up Roller Assy, Bearing Remove each solenoid by loosening their screw Paper Pick-up SolenoidPaper Feed Motor Assy MP Tray Assy MP Tray Cover Remove them from the paper feed guide lower by bending them Paper Path Separation Plate, Paper Path Separation FilmRemove the 2 fixing bushes Remove the MP tray assy Latch Loosen a screw and remove the fixing PCB assy Paper delivery actuator Fixing unit cover Transfer Unit DC Gear Holder Assy PS Switch Wire, Remote Switch Loosen the 4 screws on the top High-Voltage Power Supply PCBLow-Voltage Power Supply PCB Assy Remove the PS switch wire Loosen the 2 screws on the side Remove the toner cartridge from the body Toner Cartridge EP-ED CartridgePaper Tray Screws Tray gear holder Gear 56T link Without prior notice Periodical Replacement PartsConsumable Parts Standard Endurance Table Snap-ring pliers, ext List of Standard ToolsCompression spring scale List of Lubricants and Cleaners Initial Check Introduction Test Printing Basic ProcedureTest Printing and Mechanical Check Image Defect Examples Image Defects Light Troubleshooting Image Defects Dark Completely blank All black Dirt on back of paper Polka dots Replace the fixing unit ErrorPossible cause Step Check Result Remedy Check the toner image on the drum White vertical streaks Dropout Poor fixing Faulty registration No DC power supplied Troubleshooting of Malfunctions Step Check Result Remedy Upper cover Press the Mode switch and select Advanced mode Main PCBIs the pulse of 4KHz output? Buzzer 14 no Cartridge is displayed 16 Toner Empty is displayed Motor Malf is displayed The main motor rotation disabled High-voltage Yes Replace the high-voltage Off? Scanner unit On again? 17 41 Print Check is displayed Paper Jams Troubleshooting Paper Transport Problems 1a Paper pick-up block Pick miss 1b Paper pick-up block Oblique feed jam Recommended type of paper Clean the static-chargeStep Check Result Remedy Print Paper Instruct the user to use Double feeding Incomplete Paper Feed 3 4 5 6 7 Line Inspection Mode ProcedureOperation Flash memory check Switch to check the font cartridgeTurn off the power Press Replace the Dram on the Main PCB Replace the Simm Dram TestVideo Controller Dram Address Corresponding Table Operator Call Messages Status Message List Error Message Meaning Action Error Messages Card Full Error Turn off the printer. Wait Service Call MessagesService Call Message Meaning Action Appendix 1. Engine Block Diagram Appendix 2. Paper Feed/Size-SW PCB Circuitry Diagram 1/1 Appendix 3. Main PCB Circuitry Diagram 1/8 Appendix 4. Main PCB Circuitry Diagram 2/8 Appendix 5. Main PCB Circuitry Diagram 3/8 Appendix 6. Main PCB Circuitry Diagram 4/8 Appendix 7. Main PCB Circuitry Diagram 5/8 Appendix 8. Main PCB Circuitry Diagram 6/8 Appendix 9. Main PCB Circuitry Diagram 7/8 Appendix 10. Main PCB Circuitry Diagram 8/8 Appendix 11. Control Panel PCB Circuitry Diagram 1/1 Appendix 12. Scanner LD PCB Circuitry Diagram 1/1 Laser Printer Page Preface Storage and Handling of EP-ED Cartridges Refer to HL-1260 P.III-9 List of Lubricants and Cleaners Chapter I General Executive LetterLegal ISO B5 ISO COM-10 OCR-A OCR-B 4M bytes expandable to 66M bytes Safety Information Additional Information HL-1660 Paper PICK-UP/FEED System MP Tray Feed Main motor Pick-up solenoid Registration Sensor Stby Print Jam rear Font Cartridge IC Card Pcmcia Asic HG51CS265FD SLOT1 4MB SLOT2 1MB ROMOA, OB, 1A, 1B ROM1B Main PCB HL-1260e Main PCB HL-1660 PCB Main PCB Circuit Chapter IV Mechanical System Printer Disassembling Procedure Screws yellow Simm replace lid Remove the main PCB assy Scanner Unit Scanner fan motor Paper Tray Number of print Malfunction of control panel LED lamps No DC power suppliedMalfunction of LCD display on the control panel Cover Open is displayed even if the upper cover is closed Malfunction of control panel switchesMalfunction of buzzer 14 no Cartridge is displayed Step Check Result Remedy No paper pick-up from cassette or MP tray Motor Malf is displayed The main motor rotation disabled Reference Value 16 52 Scanner Malf is displayed 14 50 Fuser Malf is displayed 17 41 Print Check is displayed Wrong size of paper was Load the requested size Upper cover Close the cover. See M-6 Printer is open Error Messages Equipping DX for 1260/e Use DX for HL-1660 Equipping LT for 1260/e Use LT for HL-1660 Service Error Turn off the printer. Wait a Service Software1 Trap Turn off the printer. Wait a Scanner Unit Appendix 3. Main PCB Circuitry Diagram 1/7 Appendix 4. Main PCB Circuitry Diagram 2/7 Appendix 5. Main PCB Circuitry Diagram 3/7 Appendix 6. Main PCB Circuitry Diagram 4/7 Appendix 7. Main PCB Circuitry Diagram 5/7 Appendix 8. Main PCB Circuitry Diagram 6/7 Appendix 9. Main PCB Circuitry Diagram 7/7 Appendix 11. Scanner LD PCB Circuitry Diagram 1/1 PR99087 Paper Feeder Release Plate L ADD Paper Feeder Release Plate L ADD No. PR98202 / PR99087 Model HL-1660e 54T-U03-630 NO. PR98202 / PR99087 TI NO. PR99087 085310815 UH1835001UH1565001 087320616 TI no -P049 / PR99087 ADD LT-2000 54T UH2906000 UH2901001UH2952001 UH2905000 Parts Reference List Revision No. marked on a printed circuit board B48K056 201 a Contents Power Cords & Harnesses Power Cords & Harnesses TI No.96-P035 / PR98309 Control Panel Control Panel REF.NO Code QTY Description Symbol Remark TI No.96-P013 /96-P046 B48K234 TI No.PR97114 Main PCB, Others TI No.96-P013 / 96-P046 Main PCB, Israel TI No. PR97114 Main PCB, Israel TI No.96-P033 HIGH-VOLTAGE Power Supply Covers Covers REF.NO. Code QTY Description Remark TI No.96-P077 / 97-P021 Paper Tray TAPTITE, CUP S M3X10 TI no -P049 / PR97037 / PR97131 / PR98202 Paper Feeder REF.NO Code QTY Description Remark TI No.PR97148, PR98054, PR98061 TI No.96-P018 SCN Harness 4P TI No.96-P044 / 97-P009 Packing Materials Documents NO. PR98047 TI no -P06643-D,N,O Adjusting Tool KIT Tool no Tool Name Remark Brother Laser Printer USER’S Guide Compilation and Publication Trademarks Laser Printer HL-1260e/HL-1660 Definitions of Warnings, Cautions, and Notes Table of Contents Before Working with the Printer Switches in Normal Mode Options Appendix-1 Index Important About the Interface Cable Important Information Regulations Cdrh Regulations 110-120 V model only Laser Safety 110-120 V model only IEC 825 220-240 V model only Radio Interference220-240 V model only Wiring Information For U.K. only For Your Safety Green and Yellow Earth Blue Neutral Brown Live Declaration of Conformity Europe About this Manual Chapter General USER’S Guide For Windows 3.1 user About Chapters on the Floppy Disk About this Printer Features Five Emulation Modes Universal Paper Cassette and Manual LoadingThree Interfaces Automatic Interface Selection Scalable and 12 Bitmapped Fonts Automatic Emulation SelectionData Compression Technology Memory Expansion OCR-A OCR-B Bar Code Print Power Save ModeToner Save Mode High Speed Printing with Microsoft Windows 95 / Windows Flash Memory Card and HDD Card Saving User SettingsReprint Function Options Printer Carton Before Using the PrinterChecking the Components Toner Cartridge Toner Cartridge Front View General View Environment Power SupplyOperating and Storage Environment Opening and Closing the Printer Setting UP the Printer Removing the Protective Parts Removing the Protective Parts No Cartridge Installing the Toner Cartridge 10 Rocking the Toner Cartridge 12 Pulling Out the Sealing Tape Toner Empty Loading Paper in the Paper Cassette 14 Removing the Paper Cassette 15 Switching the Adjustment lever by Paper Size 17 Adjusting the Paper Cassette Sizes Getting Started 20 Placing Paper on the Multi-purpose Tray Connecting the Printer to Your Computer 21 Connecting the Printer and Computer Turning the Printer On and Off Plugging in the Power Cord LJ Ready 001P T1 Pressing the Power SwitchSelf Test Printing the Test Patterns or Lists Print Fonts P Print Fonts C ABC Checking the Printed Test Pattern or Demo Software Compatibility Chapter Before Working with the Printer USER’S Guide GL Ready Automatic Emulation SelectionLJ Ready BS Idle USER’S Guide OFF Automatic Interface Selection USER’S Guide About the Control Panel Adjusting the Control Panel Angle Selecting the Local Language Display Switch Operation in Normal and Shift Modes Using the Panel Switches Factory Settings Printer SettingsUser Settings Paper Size Paper HandlingPrint Media USER’S Guide Envelope Information Using Envelopes Envelopes Load Paper Cassette Feed Cassette Feed Manual Feed Face Up Print Delivery Face Down Print Delivery Display Display and Lamps Print IdleBusy Sleep FF Pause Reset to User Settings Data Lamps SEL Switch Switches in Normal Mode UP or Down Switch SET Switch Mode Switch Interface Mode =PARALLEL High SPEED=ON Format Mode Orientation ORI=PORTRAIT Card List Mode Switch Settings in BR-Script 2 Mode Error Print Error PRINT=OFF Graphics Mode PEN Setting SETTING=PEN1 Mode Switch Settings in HP-GL Mode Legal Basic Operation Procedures Operation Example Selecting the Parallel Interface =AUTO=PARALLEL =OPTION Interface Mode BI-DIR=ON High SPEED=ON Robust Xon =OFF Dtrer =ON ORI=PORTRAIT Format Mode Auto Skip =ON Auto LF =OFFAuto CR =OFF Auto Wrap =OFF Format Mode TOP M Paper =LETTERLeft M Right M = 80C P USER’S Guide Graphics Mode Character SET PEN SettingSETTING=PEN1 Ansi Ascii Standard SETAlternate SET HRC Setting ResolutionAPT Setting Setting HRC =LIGHT APT =OFFAPT =ON HRC =OFF Print Overrun Protection PROTECT=LEGAL PROTECT=AUTOPROTECT=LETTER PROTECT=A4 Format Card Delete Card ListSave Download Font Save DataSave Macro Primary Font SET KEY -- END Macro ID=##### USER’S Guide Font ID=##### Delete the selected ID macro FF SUPPRESS=OFF SET--DELETE ALLLock PANEL=OFF Auto FF=ON Incorrect LOCK=OFFLOCK=ON Pass NO= Wait TIME= 1s Auto FF=OFF Error Print FONT=LJ4 BUZZER=ONBUZZER=OFF FONT=ALL Print Density Save Settings Counter Setting the Font and Symbol Set in the HP LaserJet 4+ Mode Font SwitchSymbol SET Primary Font Secondary Font Secondary Font Permanent Font Internal FontSlotfont Slotfont B Brougham Reg p Roman PITCH= Table Print Select Font Internal Font Brougham Reg Brougham PITCH= US Ascii OCR-B BR SymbolLettergothic OCR-A Danish ISO LATIN1 GermanISO LATIN2 UK Ascii ISO LATIN5 French Form Feed Form Feed Switch Reprint Switch USER’S Guide Continue Switch Shift Switch Switches in Shift Mode Epson FX-850 Emulation SwitchAuto HP-GL Keep PCL=OFF EPSON/IBM=EPSON About Emulation Modes USER’S Guide Toner SAVE=ON Economy SwitchToner SAVE=OFF Feeder Switch FEEDER=TRAY2 FEEDER=MP TrayFEEDER=TRAY1 MP First AUTO=T1MP MP SIZE=LETTER MP Tray Setting Media Type Paper IN=CONT BIND=LONG RegularDUPLEX=OFF Binding Copy PAGES= Copy Switch Factory Settings Reset SwitchReset Printer Reset Setting List of Factory Settings Reset to User SettingsReset to Setting # Reset to Factory Settings Mode Interface Mode =AUTO EPSON, & IBM Paper Left M Right M TOP M Bottom M Offset OFFSET=0 Input Buffer Counter Toner Save Mode Toner SAVE=OFF Power Save Mode Power SAVE=ON Test Switch Demo Print Fonts HEX Dump Mode Control Panel Loading Paper from the Lower Paper Cassette Lower Tray Unit LT-1200/LT-1600 Font CARTRIDGE/CARD, Flash MEMORY/HDD Card MCM33708DFB See Printing the Test Pattern or Font List in Chapter Selecting the Optional Fonts Find the font slot and font ID number on the list Modular I/O Card Installing the MIO Card RAM Expansion Mitsubishi MH1M32ADJ-7 Removing the Left Side Cover Installing the SIMMs Duplex Unit DX-1200/DX-1600 For Duplex Toner Empty Message MaintenanceToner Cartridge Replacing the Toner Cartridge Cleaning the Anti-Static Teeth USER’S Guide Cleaning the Printer Exterior Cleaning Cleaning the Paper Cassette Cleaning the Printer Interior Cleaning the Paper Access Cover Transfer Guide Operator Call Messages Troubleshooting No DX Tray Manual FeedCheck Font No DX Unit Memory Full Error MessagesBuffer Error Line Error XX Size Error Card W ErrorSimm Error MIO Error Service Call Messages Paper Jam Possible Problems Paper Jam at Paper Exit JAM Rear Paper Jam at Rear Access Cover Paper Jam at Fixing Roller JAM Inside Paper Jam at the Paper Access Cover Inside the Printer Paper Jam at Paper Cassette JAM Trays White Stripes or Faint Images Unsatisfactory Printouts Removing the Toner Cartridge 10 Distributing the Toner Evenly 11 Dark Stripes or Toner Stains 12 White Spots Black HRC = OFF HRC = Medium BBS Printing Printer Specifications CPU Functions Electrical and Mechanical Option Paper Specifications Paper Paper Types to Avoid Labels and Overhead Transparencies Pin Assignment Interface SpecificationsInterface Connector Bi-directional Parallel Interface Acknlg OUT Signal Description Signal Printer Pin No Computer Pin No RS-232C Serial Interface Standard SpecificationsInterface Connectors Signal Name IN/OUT Explanation Frame Ground Printer Male OCR Symbol Sets SYMBOL/CHARACTER Sets HP LaserJet 4+ Mode PC-8 10U PC-8 D/N 11U PC-850 12U PC-852 17U Appendix-17 Legal 1U Ventura Math 6M Ventura Intl 13J Ventura US 14J PS Math 5M PS Text 10J Math-8 8M Pi Font 15U MS Publishing 6J Windows 3.0 9U Desktop 7J MC Text 12J Symbol 19M Windings 579L US Ascii Epson Mode PC-8 PC-8 D/N PC-850 PC-852 PC-860 PC-863 PC-865 PC-8 Turkish IBM Mode Appendix-26 HP-GL Mode FRENCH/GERMAN Scandinavian SPANISH/LATIN JIS Ascii ROMAN8 EXT ISO IRV ISO Swedish ISO Swedishn ISO Norway ISO German ISO French ISO U.K ISO Italian ISO Spanish ISO Portuguese ISO Norway These symbol sets are variations of the Roman-8 symbol set Appendix-33 Appendix-34 Appendix-35 PCL Command Sets Quick Reference of Commands Appendix-37 Appendix-38 Appendix-39 Appendix-40 Appendix-41 Appendix-42 Appendix-43 Appendix-44 Appendix-45 Appendix-46 Appendix-47 Appendix-48 Ccitt G3/G4 and Tiff original command Appendix-50 APT @PJL Enter Language = PCL Horizontal 1200-dpi Image Format ModeRaster Graphic Mode Block data is composed as follows Appendix-54 Bezier Relative HP-GL/2 Command Sets Appendix-56 DEC HEX Printer Job Language Commands Syntax BEL Epson FX-850 Mode Appendix-59 Appendix-60 IBM Proprinter XL Mode Appendix-62 Appendix-63 Appendix-64 Appendix-65 Print Bar Codes or Expanded Characters Bar Code Control Appendix-67 Appendix-68 Isbn UPC-E Appendix-70 Check digit FIM Lprint CHR$12 END Index Index-2 Paper access cover Symbol set 4-60,Appendix-14

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