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Invacare
Torque SP RWD, Ranger X RWD, Arrow RWD
service manual
138
Models:
Arrow RWD
Torque SP RWD
Ranger X RWD
1
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Troubleshooting
Specification
Install
Wiring Harness
Warranty
Dimension
MOTOR/GEARBOX Assembly
Proper Battery to be Used
Seat Angle Adjustment Figure
Weight
Page 138
Image 138
NOTES
NOTES
NOTES
3G Storm Series
®
Wheelchairs
138
Part No. 1104849
Page 137
Page 139
Page 138
Image 138
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Page 139
Contents
Dealer Keep this MANUAL. the Procedures
This Manual Must be Performed by a
Qualified Technician
Special Notes
Restraints Seat Positioning Straps
Table of Contents
Seat Frame
Electronics
Typical Product Parameters Arrow
Typical Product Parameters Arrow
Physical Dimensions
Parameters Arrow Typical Product
Typical Product Parameters Torque SP
Typical Product Parameters Torque SP
Parameters Torque Typical Product
Typical Product Parameters Ranger
Typical Product Parameters Ranger
Parameters Ranger Typical Product
General Guidelines
Repair or Service Information
Operating Information
Section General Guidelines
General Guidelines Section Batteries
Rain Test
Weight Training Warning
Label Location
General Guidelines Section
Tire Pressure Warning
Brushless Motor
Shipping TIE Down Restraints
Found on side frame near
Rear of the chair
Troubleshooting Section
Troubleshooting
Ensure that power is OFF
Motor Testing Figure
Section Troubleshooting
Motor Brush Inspection Figure
ELECTRO-MECHANICAL Parking Brake Testing Figure
Electro Mechanical Parking Brake Testing
Hardware Torque Specifications
Section Hardware Torque Specifications
Standard Seat Frame
Hardware Torque Specifications Section
Specifications Hardware Torque
VAN Seat
Asba Adjustable Seat Back Angle
Base Frame Conventional MOTOR/GEARBOX
Front
Base Frame Heavy Duty GEARLESS/BRUSHLESS Motor
Replacing VAN Seat Armrest Pads Figure
Arms Section
Arms
Rear of Seat Frame
Upholestery Positioning Strap
Section UPHOLSTERY/POSITIONING Strap
Seat Frame
Replacing Back Upholstery Figure
UPHOLSTERY/POSITIONING Strap Section
Positioning Strap Upholestery
Standard Models
Heavy Duty Models
Seat Frame Section
Seat Frame
Section Seat Frame
Standard or
Replacing Same Size Standard Seat Frame
REMOVING/INSTALLING Standard Seat Frame Subassembly Figure
Installing
Removing
Changing Seat Depth
Standard Seat Frame
Asba Figure
Repeat Steps 1-3 for the desired seat depth
Changing Seat Depth Asba
Changing Seat Depth Between 12 and 15-INCHES Figure
Repeat the Steps 1-9 for the opposite back cane
Changing Seat Width Standard and Asba
Detail a
Steps
Component Replacement
Converting from Asba to Standard Seat Frame or VAN Seat
Converting from Standard Seat Frame or VAN Seat to Asba
Coved Washer Spacer Center Frame
Replacing VAN Seat AND/OR VAN Seat Frame Figure
INSTALLING/REMOVING VAN Seat Assembly
Installing VAN Seat
Removing VAN Seat
Converting from Standard Seat Frame to Asba or Vice Versa
Converting from Asba to VAN Seat or Vice Versa
Asba
REMOVING/INSTALLING Seat PAN Figure
Mounting Screws Seat SeatPan Positioning Strap
Seat Angle Adjustment Figure
Base Frame
Section Base Frame
Replacing Seat Support Brackets Figure
Base Frame Section
Replacing Seat Support Bracket T-NUTS Figure
Replacing Seat Support Brackets
Replacing Battery Charger Bracket and T-NUT Figure
REMOVING/INSTALLING Seat Stop Screws Figure
Replacing Battery Charger Bracket and T-NUT
Removing CJ Back Brackets
REMOVING/INSTALLING CJ Back Brackets Figure
Installing CJ Back Brackets
Back Frame Section
Removing Installing CJ Back Brackets
Section Back Frame
Changing Back Height Figure
Changing Back Height
Back Angle Adjustment
100
Batteries
Section Batteries
Batteries Section
Using the Proper Batteries Figures 1
Proper Battery to be Used
Do not USE
Using the Proper Batteries GP24
GP24
INSTALLING/REMOVING Batteries INTO/FROM Battery Boxes Figure
DISCONNECTING/CONNECTING Battery Cables
TWO 2 Connector ONE 1 Connector Battery BOX
DISCONNECTING/CONNECTING Battery Cables Group 24 Batteries
Group 24 Batteries on Wheelchairs Built After 1/25/04 Figure
DISCONNECTING/CONNECTING Battery Cables Group 24 Batteries
22NF Batteries in Single Battery BOX Figure
Steps 3
Step
Rear Detail a
Steps 5
MKIV-A and MKIV-RII Joysticks
When to Charge Batteries Figure
Charging Batteries Figure
MKIV-A+ Joysticks
Description of Battery Chargers
Required Items Tool Quantity Comments
Using Battery Chargers
Torque SP
Recommended Battery Types
Replacing Batteries
Battery Requirements and Weight Limitations
Wheelchairs Built Before 1/26/04
REMOVING/INSTALLING Battery Boxes
Cleaning Battery Terminals
Base FRAMELocked Unlocked
Retainer Bar
22NF Battery Boxes Figure
REMOVING/INSTALLING Battery Boxes 22NF Battery Boxes
REMOVING/INSTALLING the Wiring Harness
Wiring Harness
Group 24 Batteries Figure
Wiring
Harness
22NF Batteries Figure
Section Wiring Harness Detail a 22NF Batteries
REMOVING/INSTALLING the Wiring Harness 22NF Batteries
Adjusting Limit Switch Figure
Adjusting Limit Switch
Section Wiring Harness
Replacing Retainer BAR
Replacing Battery BOX Retainer BAR/RETAINER Clip Figure
Replacing Retainer Clip
Retention STRAP/RETAINER Section
Replacing Battery BOX Retainer BAR/RETAINER Clip
Section Retention STRAP/RETAINER
WHEELS/MOTORS Section
REMOVING/INSTALLING Drive Wheels Figure
Replacing Pneumatic TIRES/TUBES Drive WHEELS/ Casters
WHEELS/MOTORS
Conventional Motor GEARLESS/BRUSHLESS Motor With Gearbox
Section WHEELS/MOTORS
14 X 3-INCH Wheel
14 X 4-INCH Wheel Wheelchairs Built
REMOVING/INSTALLING Drive Wheel HUB Figure
WHEELS/MOTORS 14 X 4-INCH Wheel
REMOVING/INSTALLING GB Motor Spacer Figure
REMOVING/INSTALLING the Adapter Plate with Studs Figure
Installing Wheel Lock Bracket Onto Wheelchair Figure
Installing Wheel Lock Bracket Onto Wheelchair
REMOVING/INSTALLING the RIM AND/OR Tire Figure
Mounting screws to 160 in-lbs Flat Free Tires
Shock Fork
REMOVING/INSTALLING Casters Figure
Removing Casters
Inch Fork Hardware Orientation
Installing Casters
Replacing Forks Figure
Conventional Motor with Gearbox Figure
REMOVING/INSTALLING the Motor
Installing the Motor
Conventional Motor Gearbox
Standard GEARLESS/BRUSHLESS Motor Before 1/26/04 Figure
Suspension Arm
Heavy Duty GEARLESS/BRUSHLESS Motor Figure
Wiring Harness from Controller Connects to the Motor Here
INSTALLING/REMOVING Fenders
Pole Motors Figure
WHEELS/MOTORS
Standard GEARLESS/BRUSHLESS Motors Before 1/26/04 Figure
Heavy Duty GEARLESS/BRUSHLESS Motors Figure
Or Tire in this section
Repositioning Mkiv Joystick VAN Seat Models Figure
Electronics
Section Electronics
REMOVING/INSTALLING the Mkiv Controller
Electronics Section
102
103
GB Controller
105
Lockwasher
107
Lockwashers
Positioning Limit Switch Figure
Recliner Section
Recliner
Adjusting Limit Switch Figure
Section Recliner
Replacing Recliner Cable Assemblies Figure
Position Over 105 Relative to
Replacing Recliner Cable Assemblies
REPLACING/ADJUSTING GAS Cylinders Figure
Replacing GAS Cylinder
Adjusting GAS Cylinder
Nylon washer, mounting hole
Locknut through the back cane
Mounting bracket of the back cane
TOP of the gas cylinder, nylon washer
REMOVING/INSTALLING the Seat PAN
REMOVING/INSTALLING the Seat
Changing Seat Depth Figure
Changing Seat Width
Back Canes and Spreader BAR Seat Width Ranges
REMOVING/INSTALLING Battery Boxes in of this manual
REMOVING/INSTALLING Group 24 Battery BOX SUB-FRAME Figure
RWD Wheelchairs Section
RWD Wheelchairs
Section RWD Wheelchairs
Front of Chair
REMOVING/INSTALLING 22NF Battery BOX Tray Figure
Remove the battery box. Refer to
Removing 22NF Components Figure
Installing Group 24 Components Figure
Wheelchairs Equipped with Vent Tray
Installing Group 24 Components
Steps 4
Shock or Rubber Element Replacement
Group 24 Batteries Figures 5
Front Chair Rear
TOP of Shock or Rubber Element
RWD Wheelchairs Wheelchairs Equipped with Vent Tray
Wheelchairs Without Vent Tray
Rubber Element
22NF Batteries Figures 6
Bottom of Shock or Rubber Element
Anti-tip bracket
Shock Spring Replacement Figure
Install the 22NF battery box. Refer to
Shock Spring Replacement
There is no need to remove shock from suspension arm
REMOVING/INSTALLING Gearbox Figure
REMOVING/INSTALLING Drive Wheel Hubs in of this manual
Wheelchairs
Adjusting Weight Distribution Figure
Adjustment Options
Adjusting Weight Distribution Procedure
Repositioning the MOTOR/GEARBOX Figure
MOTOR/GEARBOX Assembly
Repositioning the Motor
Repeat Steps 3-5 for opposite side of the wheelchair
Arrow and Ranger X with Fixed Back
Forward
Before 1/26/04
Repositioning the Heavy Duty GEARLESS/BRUSHLESS Motor Figure
Inch Forward N/A
Remove plug buttons from the middle of the base frame
REMOVING/INSTALLING
Suspension ARM for
Wheelchairs with Gearless
ANTI-TIPPER Wheel Replacement Figure
REMOVING/INSTALLING the 3-INCH ANTI-TIP Assembly Figure
RWD
138
Warranty
Warranty
Canada One Invacare Way
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