Or Tire in this section | Invacare Torque SP RWD, Ranger X RWD

Two (2) Top

Mounting Screws

WHEELS/MOTORS	SECTION 12

HEAVY DUTY GEARLESS/BRUSHLESS MOTORS (FIGURE 14)

Installing.

1.Remove the rim and tire from the heavy duty gearless/brushless motor. Refer to REMOVING/INSTALLING THE RIM AND/OR TIRE in this section of the manual.

2.Remove two (2) top mounting screws and flat washers (not shown) that secure the gearless/brushless motor to the suspension arm. Discard flat washers.

3.Secure the fender bracket to the suspension arm, in the orientation shown, using the two (2) mounting screws removed in STEP 2. Torque mounting screws to 160 in-lbs.

4.Secure the fender and spacer to the fender bracket, in the orientation shown, with the two (2) pan head tap screws provided. Securely tighten.

5.Reinstall rim and tire to the gearless/brushless motor. Refer to REMOVING/ INSTALLING THE RIM AND/OR TIRE in this section of the manual.

Removing.

1.Remove the rim and tire from the heavy duty gearless/brushless motor. Refer to REMOVING/INSTALLING THE RIM AND/OR TIRE in this section of the manual.

2.Remove two (2) top mounting screws that secure the fender bracket and gearless/ brushless motor to the suspension arm.

3.Remove the fender bracket.

4.Secure the gearless/brushless motor to the suspension arm with two (2) flat washers and

two (2) existing mounting screws. Torque mounting screws to 160 in-lbs.

WHEELS/MOTORS

5.Reinstall rim and tire to the gearless/ brushless motor. Refer to REMOVING/ INSTALLING THE RIM AND/

OR TIRE in this section of

Gearless/Brushless

Fender Bracket

the manual.

Fender

Suspension

Arm

Fender

Pan Head Spacer

Tap Screws

FIGURE 14 - INSTALLING/REMOVING FENDERS - HEAVY DUTY GEARLESS/BRUSHLESS MOTORS

Part No. 1104849

99

3G Storm Series® Wheelchairs

Image 99

Invacare Torque SP RWD, Ranger X RWD, Arrow RWD Heavy Duty GEARLESS/BRUSHLESS Motors Figure, Or Tire in this section

Contents

Dealer Keep this MANUAL. the Procedures This Manual Must be Performed by aQualified Technician Restraints Seat Positioning Straps Special Notes Table of Contents Seat Frame Electronics Typical Product Parameters Arrow Typical Product Parameters Arrow Parameters Arrow Typical Product Physical Dimensions Typical Product Parameters Torque SP Typical Product Parameters Torque SP Parameters Torque Typical Product Typical Product Parameters Ranger Typical Product Parameters Ranger Parameters Ranger Typical Product Section General Guidelines Repair or Service InformationOperating Information General Guidelines Rain Test General Guidelines Section Batteries Weight Training Warning Label Location General Guidelines SectionTire Pressure Warning Rear of the chair Shipping TIE Down RestraintsFound on side frame near Brushless Motor Troubleshooting Section TroubleshootingEnsure that power is OFF Motor Testing Figure Section TroubleshootingMotor Brush Inspection Figure Electro Mechanical Parking Brake Testing ELECTRO-MECHANICAL Parking Brake Testing Figure Hardware Torque Specifications Section Hardware Torque SpecificationsStandard Seat Frame Hardware Torque Specifications Section Specifications Hardware TorqueVAN Seat Asba Adjustable Seat Back Angle Front Base Frame Conventional MOTOR/GEARBOX Base Frame Heavy Duty GEARLESS/BRUSHLESS Motor Replacing VAN Seat Armrest Pads Figure Arms SectionArms Seat Frame Upholestery Positioning StrapSection UPHOLSTERY/POSITIONING Strap Rear of Seat Frame Replacing Back Upholstery Figure UPHOLSTERY/POSITIONING Strap SectionPositioning Strap Upholestery Heavy Duty Models Standard Models Seat Frame Seat Frame Section Standard or Section Seat Frame Removing REMOVING/INSTALLING Standard Seat Frame Subassembly FigureInstalling Replacing Same Size Standard Seat Frame Standard Seat Frame Changing Seat Depth Repeat Steps 1-3 for the desired seat depth Asba Figure Changing Seat Depth Asba Repeat the Steps 1-9 for the opposite back cane Changing Seat Depth Between 12 and 15-INCHES Figure Changing Seat Width Standard and Asba Steps Detail a Component Replacement Converting from Asba to Standard Seat Frame or VAN SeatConverting from Standard Seat Frame or VAN Seat to Asba Coved Washer Spacer Center Frame Removing VAN Seat INSTALLING/REMOVING VAN Seat AssemblyInstalling VAN Seat Replacing VAN Seat AND/OR VAN Seat Frame Figure Converting from Standard Seat Frame to Asba or Vice Versa Asba Converting from Asba to VAN Seat or Vice Versa REMOVING/INSTALLING Seat PAN Figure Mounting Screws Seat SeatPan Positioning Strap Seat Angle Adjustment Figure Section Base Frame Base Frame Base Frame Section Replacing Seat Support Brackets Figure Replacing Seat Support Brackets Replacing Seat Support Bracket T-NUTS Figure Replacing Battery Charger Bracket and T-NUT Figure Replacing Battery Charger Bracket and T-NUT REMOVING/INSTALLING Seat Stop Screws Figure Back Frame Section REMOVING/INSTALLING CJ Back Brackets FigureInstalling CJ Back Brackets Removing CJ Back Brackets Section Back Frame Removing Installing CJ Back Brackets Changing Back Height Figure Changing Back Height 100 Back Angle Adjustment Section Batteries Batteries Do not USE Using the Proper Batteries Figures 1Proper Battery to be Used Batteries Section GP24 Using the Proper Batteries GP24 INSTALLING/REMOVING Batteries INTO/FROM Battery Boxes Figure DISCONNECTING/CONNECTING Battery Cables DISCONNECTING/CONNECTING Battery Cables Group 24 Batteries TWO 2 Connector ONE 1 Connector Battery BOX Group 24 Batteries on Wheelchairs Built After 1/25/04 Figure DISCONNECTING/CONNECTING Battery Cables Group 24 Batteries 22NF Batteries in Single Battery BOX Figure Steps 5 StepRear Detail a Steps 3 MKIV-A+ Joysticks When to Charge Batteries FigureCharging Batteries Figure MKIV-A and MKIV-RII Joysticks Required Items Tool Quantity Comments Description of Battery Chargers Torque SP Using Battery Chargers Replacing Batteries Recommended Battery Types Wheelchairs Built Before 1/26/04 Battery Requirements and Weight Limitations Cleaning Battery Terminals REMOVING/INSTALLING Battery Boxes Base FRAMELocked Unlocked Retainer Bar REMOVING/INSTALLING Battery Boxes 22NF Battery Boxes 22NF Battery Boxes Figure REMOVING/INSTALLING the Wiring Harness Wiring HarnessGroup 24 Batteries Figure Harness Wiring 22NF Batteries Figure REMOVING/INSTALLING the Wiring Harness 22NF Batteries Section Wiring Harness Detail a 22NF Batteries Adjusting Limit Switch Adjusting Limit Switch Figure Section Wiring Harness Retention STRAP/RETAINER Section Replacing Battery BOX Retainer BAR/RETAINER Clip FigureReplacing Retainer Clip Replacing Retainer BAR Section Retention STRAP/RETAINER Replacing Battery BOX Retainer BAR/RETAINER Clip WHEELS/MOTORS REMOVING/INSTALLING Drive Wheels FigureReplacing Pneumatic TIRES/TUBES Drive WHEELS/ Casters WHEELS/MOTORS Section 14 X 4-INCH Wheel Wheelchairs Built Section WHEELS/MOTORS14 X 3-INCH Wheel Conventional Motor GEARLESS/BRUSHLESS Motor With Gearbox WHEELS/MOTORS 14 X 4-INCH Wheel REMOVING/INSTALLING Drive Wheel HUB Figure REMOVING/INSTALLING the Adapter Plate with Studs Figure REMOVING/INSTALLING GB Motor Spacer Figure Installing Wheel Lock Bracket Onto Wheelchair Installing Wheel Lock Bracket Onto Wheelchair Figure Mounting screws to 160 in-lbs Flat Free Tires REMOVING/INSTALLING the RIM AND/OR Tire Figure Inch Fork Hardware Orientation REMOVING/INSTALLING Casters FigureRemoving Casters Shock Fork Replacing Forks Figure Installing Casters Conventional Motor Gearbox REMOVING/INSTALLING the MotorInstalling the Motor Conventional Motor with Gearbox Figure Standard GEARLESS/BRUSHLESS Motor Before 1/26/04 Figure Suspension Arm Heavy Duty GEARLESS/BRUSHLESS Motor Figure Wiring Harness from Controller Connects to the Motor Here Pole Motors Figure INSTALLING/REMOVING Fenders WHEELS/MOTORS Standard GEARLESS/BRUSHLESS Motors Before 1/26/04 Figure Or Tire in this section Heavy Duty GEARLESS/BRUSHLESS Motors Figure Repositioning Mkiv Joystick VAN Seat Models Figure ElectronicsSection Electronics Electronics Section REMOVING/INSTALLING the Mkiv Controller 102 103 GB Controller 105 Lockwasher 107 Lockwashers Positioning Limit Switch Figure Recliner SectionRecliner Section Recliner Adjusting Limit Switch Figure Position Over 105 Relative to Replacing Recliner Cable Assemblies Figure Replacing Recliner Cable Assemblies Replacing GAS Cylinder REPLACING/ADJUSTING GAS Cylinders Figure Adjusting GAS Cylinder TOP of the gas cylinder, nylon washer Locknut through the back caneMounting bracket of the back cane Nylon washer, mounting hole REMOVING/INSTALLING the Seat PAN REMOVING/INSTALLING the SeatChanging Seat Depth Figure Back Canes and Spreader BAR Seat Width Ranges Changing Seat Width REMOVING/INSTALLING Battery Boxes in of this manual REMOVING/INSTALLING Group 24 Battery BOX SUB-FRAME Figure RWD Wheelchairs SectionRWD Wheelchairs Front of Chair Section RWD Wheelchairs REMOVING/INSTALLING 22NF Battery BOX Tray Figure Remove the battery box. Refer toRemoving 22NF Components Figure Wheelchairs Equipped with Vent Tray Installing Group 24 Components Figure Steps 4 Installing Group 24 Components Group 24 Batteries Figures 5 Shock or Rubber Element Replacement Wheelchairs Without Vent Tray TOP of Shock or Rubber ElementRWD Wheelchairs Wheelchairs Equipped with Vent Tray Front Chair Rear Anti-tip bracket 22NF Batteries Figures 6Bottom of Shock or Rubber Element Rubber Element Install the 22NF battery box. Refer to Shock Spring Replacement Figure There is no need to remove shock from suspension arm Shock Spring Replacement REMOVING/INSTALLING Gearbox Figure REMOVING/INSTALLING Drive Wheel Hubs in of this manualWheelchairs Adjusting Weight Distribution Figure Adjustment OptionsAdjusting Weight Distribution Procedure Repeat Steps 3-5 for opposite side of the wheelchair MOTOR/GEARBOX AssemblyRepositioning the Motor Repositioning the MOTOR/GEARBOX Figure Forward Arrow and Ranger X with Fixed Back Before 1/26/04 Inch Forward N/A Repositioning the Heavy Duty GEARLESS/BRUSHLESS Motor Figure Remove plug buttons from the middle of the base frame REMOVING/INSTALLING Suspension ARM forWheelchairs with Gearless ANTI-TIPPER Wheel Replacement Figure REMOVING/INSTALLING the 3-INCH ANTI-TIP Assembly FigureRWD 138 Warranty Warranty Canada One Invacare Way