Chapter 10

Service after Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.1

 

Fault description

 

 

Reason

 

 

Actions to be taken

 

 

 

 

 

 

 

 

 

The battery life is reduced due to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

aging, which may endanger the

 

Notify the service dept for replacing the

 

16

 

Battery needs to be

 

 

normal operation of UPS. Warn

 

battery and set the battery model and

 

 

 

replaced

 

 

 

the user that the battery is

 

parameters through software.

 

 

 

 

 

 

 

 

 

abnormal and needs to be

 

 

 

 

 

 

 

 

 

 

replaced.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

No battery

 

 

Batteries are not connected.

Check

the

battery and

the

wiring

of

 

 

 

 

 

 

 

 

batteries

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The battery discharges to pre-

 

 

 

 

 

 

 

 

 

 

 

18

 

Pre-alarm for end of

 

 

alarm pointthe battery capacity

 

Shut down the load in time

 

 

 

 

 

battery discharging

 

 

is inadequate),the system may

 

 

 

 

 

 

 

 

 

 

 

shut down after a few minutes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

battery over temperature

battery temperature is too high

 

Check

the

battery

temperature

and

 

 

 

ventilation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

battery self-test is disabled

 

The battery condition for self-test

 

Start the self test after the conditions

 

 

 

 

 

 

 

is not satisfied

 

can meet the requirements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

Battery is connected

 

 

Battery is connected reverse

 

Notify

the

UPS service

engineer

to

 

 

reverse

 

 

 

 

connect the battery again

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

Bypass

phase rotation is

 

Bypass phase rotation is reverse

Notify

the

UPS service

engineer

to

 

 

reverse

 

 

 

 

 

 

 

change the bypass phase rotation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

Rectifier

heatsink

over

 

Rectifier

heatsink temperature is

 

The UPS

can

recover

automatically.

 

 

temperature

 

 

too high

 

 

 

Check the environment and ventilation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

Rectifier fan fails

 

 

Rectifier fan is abnormal

 

Replace the fan in time and the UPS

 

 

 

 

 

can recover automatically

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inverter

is

asynchronous with

 

Check if the bypass is normal. The fault

 

25

 

Inverter asynchronous

 

 

 

alarm

stops automatically

after

 

the

 

 

 

 

 

 

 

bypass

 

 

 

bypass recovers normal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

Inverter

heatsink

over

 

Inverter

heatsink temperature is

 

The UPS

can

recover

automatically.

 

 

temperature

 

 

too high

 

 

 

Check the environment and ventilation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

Inverter fan fails

 

 

Inverter fan is abnormal

 

Replace the fan in time and the UPS

 

 

 

 

 

can recover automatically

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The IGBT of inverter has over

 

Restart the inverter, if the fault can’t be

 

28

 

Inverter over current

 

 

current resulting in the shut down

 

cleared, notify the service dept for

 

 

 

 

 

 

 

if inverter.

 

 

repairing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check whether there is fault in rectifier

 

29

 

Shutdown due to low bus

 

DC bus voltage is too low result in

 

side,

if no,

then

check whether

 

 

voltage

 

 

 

the shutdown of inverter

 

overload occurs. Restart after clearing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the fault.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

Output

transformer

over

 

Output transformer temperature is

 

Auto recovery, ambient and ventilation

 

 

temperature

 

 

too high

 

 

 

of UPS should be checked.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

Overload of single UPS

Load is too heavy

 

Disconnect

unnecessary

load

and

 

 

 

ensure the safety.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

Overload of system

 

System load is too heavy

 

Disconnect

unnecessary

load

and

 

 

 

 

ensure the safety.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

Overload exceeds normal

 

Over load

occurs in inverter

 

If the load decreases after 5 minutes,

 

 

time

 

 

 

mode, transfers to bypass mode

 

the system will back to inverter mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Liebert UPS System user manual Chapter Service after Sales