Liebert UPS System user manual No.1 Fault description Reason Actions to be taken

Models: UPS System

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Chapter 7 Troubleshooting

 

No.1

 

Fault description

 

 

Reason

 

 

 

Actions to be taken

 

30

 

Rectifier fan fails

 

 

Rectifier fan is abnormal

 

Replace the fan in time and the UPS can

 

 

 

 

 

 

 

 

 

recover automatically

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

Rectifier contactor

 

 

Rectifier contactor can’t be closed or

 

Notify the service dept for repairing

 

 

 

abnormal

 

 

opened normally

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

Auxiliary contactor

 

 

Auxiliary

contactor abnormal

can’t

 

Notify the service dept for repairing

 

 

 

abnormal

 

 

be closed or opened normally

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

Auxiliary power supply

 

At least one auxiliary power supply

 

Notify the service dept for repairing

 

 

 

1 fails

 

 

 

fails

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The IGBT of rectifier has over

 

 

 

 

 

 

 

34

 

Rectifier over current

 

current resulting in the shut down of

 

Notify the service dept for repairing

 

 

 

 

 

 

 

rectifier.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inverter

is

asynchronous

with

 

Check if the bypass is normal. The fault

 

35

 

Inverter asynchronous

 

 

alarm

stops automatically

after the

 

 

 

 

 

 

 

bypass

 

 

 

 

bypass recovers normal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

 

Inverter fails

 

 

Inverter output fails and shuts down

 

Notify the service dept for repairing

 

 

 

 

 

 

 

 

 

 

 

 

 

137

 

Inverter

heatsink

over

 

Inverter heatsink temperature is too

 

The UPS can

recover

automatically.

 

 

temperature

 

 

high

 

 

 

 

Check the environment and ventilation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

 

Inverter fan fails

 

Inverter fan is abnormal

 

 

Replace the fan in time and the UPS can

 

 

 

 

 

recover automatically

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

 

Inverter SCR fails

 

 

Inverter SCR fails and has no

 

Notify the service dept for repairing

 

 

 

 

 

 

 

output. UPS shuts down

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

Auxiliary power supply

 

At least one auxiliary power supply

 

Notify the service dept for repairing

 

 

 

2 fails

 

 

 

fails

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The IGBT of inverter has over

 

Restart the inverter, if the fault can’t be

 

41

 

Inverter over current

 

current resulting in the shut down of

 

cleared, notify the service dept for

 

 

 

 

 

 

 

inverter.

 

 

 

 

repairing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shutdown due to low

 

DC bus voltage is too low resulting

 

Check

whether

there is

fault

in rectifier

 

42

 

 

in the shutdown of inverter

 

 

side, if no, then check whether overload

 

 

bus voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

occurs. Restart after clearing the fault.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

Output transformer

 

Output transformer temperature is

 

Auto recovery, ambient and ventilation of

 

 

over temperature

 

 

too high

 

 

 

 

UPS should be checked.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

 

overload

 

 

Load is too heavy

 

 

Disconnect unnecessary load and ensure

 

 

 

 

 

 

 

 

 

the safety.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

Overload exceeds

 

 

Over load occurs in inverter mode,

 

If the load decreases after 5 minutes, the

 

 

normal time

 

 

transfers to bypass mode

 

 

system will back to inverter mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46

 

Output fuse blows up

 

Output fuse blows

 

 

Notify the service dept for repairing

 

 

 

 

 

 

 

 

 

 

 

47

 

AC

output

over

 

Output over voltage

 

Notify the service dept for repairing

 

 

voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48

 

Output surge current

 

Surge current

occurs in bypass

 

Avoid applying big load abruptly and short

 

 

 

mode, the system shutdown

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85

Page 91
Image 91
Liebert UPS System user manual No.1 Fault description Reason Actions to be taken