Simatic PCS, 13/2 Introduction | Siemens ST PCS 7 manual

© Siemens AG 2007

Migration to

SIMATIC PCS 7

13/2

Introduction

Siemens ST PCS 7 · November 2007

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Siemens ST PCS 7 manual Simatic PCS, 13/2 Introduction

Contents

Simatic Related catalogs Simatic PCS Siemens Automation and Drives. Welcome Siemens AG Siemens ST PCS 7 · November Sharpen your competitive edge. Totally Integrated Automation Simatic IT Products and systems Main Message Selective Protocols Tenance Error Protection Siemens AG Siemens AG Siemens ST PCS 7 · November System architecture OverviewTotally Integrated Automation with Simatic PCS Function BenefitsConsistent and homogeneous overall system Flexibility and scalability Introduction System-neutral components System documentation Teleperm M Manual CollectionS5 Manual Collection More information Selection and Ordering DataSimatic S7 manuals Simatic S5 manuals Simatic Logon Upgrade AdministrationSimatic Logon Admin Tool Simatic Logon Service Options Access security by means of chipcard readerOnly for TIA applications Options Operating system Operating system upgrade Overview Design IntroductionMicrosoft Windows operating system Monitors and multi-VGA operation Simatic PCS 7 Industrial Workstation SpecificationsTechnical Basic hardware CPU Simatic PCS 7 Industrial Workstation Overview Application Basic hardware Restore DVD CPU Technical specifications Monitoring/diagnostics functions Operating systems and diagnostics softwareSafety Noise level Dimensions and weights Power supplySelection and Ordering Data Order No Simatic PCS 7 Industrial Workstation, server version Power supply cable for Rack PC AccessoriesKeyboards Tower Kit Multi-VGA graphics cards Overview Technical specificationsMulti-VGA graphics cards Multi-VGA Graphics Card Operator panels/monitors Operating devicesProcess monitors Configurator in the A&D Mall Special configurations Runtime Basic Packages Starter systems Simatic PCS Use as asset management station Profibus DP/PA Simatic PCS 7 BOX RTX EMC Automation WinAC software PLC Technical specifications ContAll-in-one system Runtime system Simatic PCS 7 BOX RTX Simatic PDMSimatic PDM PCS 7 Simatic PCS 7 BOX WinAC Slot 416 Operating system Diagnostics softwareUse with Simatic Batch Use with Simatic Route Control Mechanical environmental Conditions Profibus DP Automation WinAC Slot PLC moduleSimatic PCS 7 BOX 416 all-in Simatic PCS 7 BOX Power supply 230 V AC Simatic PCS 7 PowerPacks Licenses for runtime System6EP1 334-2AA01 6EP1 931-2EC31 Runtime Basic Packages Simatic PCS 7 Runtime BasicPackage AS Order No Introduction Engineering Process SafetyES hardware ES software Engineering system ES hardware Technical specifications4ES single station Options/expansions ES software YesProductive operation Standard engineering software Simatic LogonSimatic Manager Process object view Component view HW-Config Sequential function chart SFC Continuous function chart CFC PID Tuner Libraries Graphics designer and faceplate designer Simatic PCS 7 Engineering PowerPack AS/OSSimatic PCS 7 Engineering Software Simatic PCS 7 Engineering Software V7.0 Rental License Version Cross Manager UpgradeOverview Selection and Ordering Data Order No Data exchange with planning tools Simatic Version Trail Upgrade 6ES7 658-1FX07-2YE5 V7.0 Version TrailSimatic Version Trail 6ES7 658-1FX07-2YA5 Overview Benefits Import/Export AssistantEfficient processing of mass data Simatic PCS 7 Import/Export 6ES7 658-1DX07-2YB5 Assistant Profibus DP fieldbus Simatic PDM Process Device Manager Customer-oriented product structure Minimum configuration Simatic PDM Single PointSimatic PDM S7 PCS Components for individual configuration Predefined product configurationsTAG options/PowerPacks Demonstration software Support of system management Core functionsGraphical user interface Communication Device Integration IntegrationContact addresses Support Request Minimum configuration Simatic PDM Single Point Simatic PDM Upgrade/Update ServiceComponents for individual configuration Selection and ordering data for TIA applications Simatic PCS TAG options / PowerPacks Engineering Process Safety Benefits S7 F ConfigurationPack ConfigurationS7 F Systems Upgrade from 6ES7 833-1CC01-0YE5 V5.x to Engineering F/FH systems Simatic Safety Matrix Editor Simatic Safety MatrixSystem requirements Hardware Software Requirement Simatic Safety Matrix Editor Simatic Safety Matrix Tool Simatic PCS 7 Safety ES Packages Simulation S7-PLCSIM Software UpdateSimulation with S7-PLCSIM S7-PLCSIM OS software OS hardwareRedundant operator systems OS archiving Operator system Process objects OS variables approx DefinitionsOS quantity framework Long-term archiving OS hardware Single-user system OS single stationMulti-user system with client/server architecture OS archiving OS single station OS basic hardwareOS server Simatic PCS 7 Industrial Workstation, server version CP 1613 A2 6GK1 161-3AA01 Upgrade from BCE to CP 1613 communicationSimatic NET S7-1613/2006 for Industrial Ethernet Signal output Overview Signal moduleOrder No PCI Signal Module 6DS1 916-8RR OS software Simatic PCS 7 ES/OS 547B IE WXPWith Windows 2003 Server operating system Trends Messages and alarms Sign-of-life monitoring Clock synchronizationScript languages OS Software Single Station OS standard software For single station/server/client OS Software Server OS Software Client SFC Visualization 6ES7 652-0XD07-2YB5SFC Visualization Simatic PCS 7 Safety Matrix OS Packages OS redundancy Redundant operator systemsStation/pair of servers BCE Connection to plant bus Connection to terminal bus OS-LANDesign of redundant OS single stations Expansion components for OS single stations / OS servers Design of redundant OS serversSimatic NET S7 REDCONNECT/2006 Process values OS archiving Simatic PCS 7 Archive PowerPack OS short-term archivingSimatic PCS 7 Archive OS long-term archiving with StoragePlus Hardware requirements StoragePlusSoftware requirements Simatic StoragePlus 6ES7 652-0XC21-2YB0 Redundant design of central archive server OS long-term archiving with Central Archive ServerSingle central Redundant Archive server Central archive CAS Overview of functions Central archive server CASAdditional components for redundant CAS Simatic PCS 7 Web server Operation and monitoring via Web Simatic PCS 7 Web Server V7.0 Simatic PCS 7 PowerPack Web ServerSimatic PCS 7 OS Software 6ES7 658-2CX07-0YA5 Client V7.0 Simatic PCS 7 Web Diagnos 6ES7 658-2JX07-2YB0 Tics Client OPC HDA historical data access server OPC DA data access serverOPC A&E alarm & events server OPC H A&E historical alarm & events server Data exchange with host systems OPC client access licenses to an OpenPCS 7 serverMulti-functional OpenPCS 7 server/OS client Autonomous OpenPCS 7 server Simatic Batch hardware Simatic Batch software Introduction Batch automation Design Integration Integration in Simatic PCSCommunication with the automation systems Simatic Batch hardware Client/server configurationHardware for small plants Redundancy Simatic PCS 7 Industrial Work Batch single stationBatch server Simatic PCS 7 Industrial Work Station, server version Simatic Simatic Batch software Function Simatic Batch Server Basic PackageServer Basic Package Units PO Option Batch Control Center 6ES7 657-0LX07-2YB5BatchCC 6ES7 657-0AX07-2YB5 Recipe System Recipe System Batch Planning 6ES7 657-0BX07-2YB5Batch Planning Hierarchical Recipe 6ES7 657-0FX07-2YB0Hierarchical Recipe Separation Procedures/Formulas ROP LibrarySimatic Batch API Simatic Route Control Simatic Route Control Route Control in the engineering system RC block symbols and faceplatesRoute Control Server/Route Control Center Drop-down lists for location selection Requirements for selection of the automation systems Route Control Hardware RC single station RC serverRC client Route Control runtime software Route Control ServerRoute Control Center RCC Simatic Route Control Server PowerPack Key functional features are6ES7 658-7FB07-0YD0 6ES7 658-7FC07-0YD0 Route Control library Route Control engineering softwareRoute Control wizard Route Control Engineering tool Simatic Route Control Engineering Simatic Route Control Asset Management Introduction Maintenance station Asset Management Maintenance station Simatic MS/ES547B BCE/IE SRV03 Uniform symbols Enhanced information for assets according to IECInformation on passive or indirect assets Asset engineering Typical sequence of a maintenance cycle Asset Management Industrial Ethernet Industrial SecurityOther communication Communication Ethernet technology for industrial environment Industrial Ethernet Industrial Ethernet plant bus OS LAN terminal bus Scalance Decision aid for Industrial Ethernet switches Scalance X Industrial Ethernet switches Profibus Summary of interfaces Product characteristicsIRT Plug Ethernet ports to fiber-optic conductors FOC Scalance X414-3E Industrial Ethernet glass multimode FOC see page 9/26 or Features of the X-200 IRT switches Scalance X414-3E Type Network size parameters / TP cable length Permissible ambient conditionsDesign Scalance Scalance X308-2LD Scalance X204 IRT Scalance X202-2 IRT Scalance X202-2P IRT Industrial Ethernet Scalance X201-3P IRT Scalance X200-4P IRT Scalance Scalance X206-1LD Scalance Scalance X212-2LD With IE FC RJ45 Plug Plug Accessory for Industrial Ethernet switches Industrial Ethernet media converter OSM/ESM/OMC Industrial Ethernet switchesIndustrial Ethernet OSM and ESM Selection support for product versions of OSM and ESM Ethernet media converter Scalance X101-1 IndustrialIndustrial Ethernet OSM ITP53 6GK1 105-2AD10 Scalance X101-1LD Industrial Connection elements Passive network components FastConnectIE FC RJ45 Elements Plug 90/180 Modular Outlet Documentation Electrical transmission media Passive network components ITP cables and connectors Passive network components Fiber-optic cables Optical transmission mediaFiber Optic Catalog IK PI Other lengths and other fiber-optic cables can be foundSupplementary components for the Simatic NET cable range Support, please contact System connection PCS 7 systems Connection of single stations, servers and clientsConnection of automation systems Simatic PCS 7 Redundant PCS 7 BCESystem connection of automation systems Simatic NET Scalance W746-1PRO Ethernet client module Industrial Wireless LAN Iwlan Scalance Scalance W788-1PRO access point Accessories Access pointFurther information on country approvals Stationary remote client Firewall Industrial Security Industrial Security components ConfigurationScalance S industrial security modules Scalance S industrial security modules Profibus transmission systems Communication at field level with Profibus Profibus DP FastConnect Electrical networksRepeater for Profibus Active RS 485 terminating element RS 485-IS Coupler Profibus connector withSelectable terminating resistor S7-300 rail Optical Link Module Optical networks with glass fiber-optic cablesFiber Optic Cable Profibus OLM/G12 Optical networks with plastic fiber-optic cables OBT for Profibus DPProfibus OBT Overview Selection and Ordering Data AS connectionCP 443-5 Extended 6GK7 443-5DX04-0XE0 PDM PS 305 load power supply PS 307 load power supplyLink Link Profibus PA Linear architecture with single coupler Ring architectureLinear architecture with redundant couplers Profibus PA Routers DP/PA link and DP/PA coupler DP/PA link Design High Speed solution with DP/PA link DP/PA coupler IM 153-2 High Feature for extended temperature range Communication Active field distributor AFD and active field splitter AFS Communication SpliTConnect FastConnect/SpliTConnect Other communication AS-InterfaceSystem components Modbus Automation systems 10/2 Automation systems 10/3 Technical specifications 10/4 Microbox automation system 10/5 Design and equipment features Electromagnetic compatibility EMC 10/6 10/7 Standard automation systems 6ES7 10/8 10/9 AS 414-3IE 10/10 Recommended preferred types 10/11 10/12 Simatic PCS 7 AS Runtime license 10/13 Ble 10/14 10/15 Fault-tolerant automation systems Function 10/16 10/17 AS 412-3-2H Redundant Station 6ES7 10/18 AS 414-4-2H Redundant Station 6ES7 10/19 Single Stations, recommended preferred types 10/20 10/21 Automation systems Automation systems 10/22 Selection and Ordering Data Order No Options 10/23 10/24 Safety-related automation systems Redundant stations 10/25 10/26 Safety functions AS 414F Single Station 6ES7 10/27 AS 417F Single Station 6ES7 AS 412FH Redundant Station 10/28 AS 414FH Redundant Station 6ES7 10/29 10/30 6ES7 656-8AB31-1EB0 10/31 Added to existing licenses 10/32 6ES7 952-1KP00-0AA0 6GK7 443-1EX11-0XE0 10/33 10/34 11/6 11/2 Introduction 11/4 Central I/OTerminal module 11/9 ET 200M distributed I/O Integration of I/O modules in the hazardous area 11/2 Possible online modifications among the process I/Os 11/3Profibus PA Simatic PDM Central I/O Central I/O modules11/4 11/5 Expansion units for central I/O Simatic PCS 7 MTA terminal module 11/6Overview ET 200M redundant ET 200M single 11/7 Simatic PCS 7 MTA F-AI 11/8Simatic PCS 7 MTA DI Simatic PCS 7 MTA F-DI 11/9 ET 200M distributed I/O 11/10 Power supply IM 153-2 FO High Feature 6ES7 153-2BB00-0XB0 IM 153-2 High Feature 6ES7 153-2BA02-0XB0Interface modules 11/11 11/12 ET 200M accessoriesEx partition LK 393 cable duct 11/13 Bundles 11/14 DI digital input modulesSM 321 for floating contacts supply with DC voltage SM 321 for floating contacts supply with DC/AC voltage IM 153-2 High Feature interface module required SM 321 modules with diagnostics capability11/15 For floating contacts supply with DC voltage 11/16 Do digital output modules Outputs, 24 V DC / 0.5 a 11/17Redundant design possible Module and channel redun Dancy Outputs, 120/230 V AC / 2 a 6ES7 322-5FF00-0AB0 Switches, solenoid valves, contactors, indicator lights etc SM 323 for DC voltage suitable for switches, Bero proximityDI/DO digital input/output modules 11/18 11/19 AI analog input modules Inputs in 4 channel groups 6ES7 331-7HF01-0AB0 11/20Inputs in 4 channel groups 6ES7 331-7NF00-0AB0 Redundant design possible Module and channel redun AO analog output modules 11/21SM 332 modules for current and voltage outputs 11/22 Ex modules EEi xb Modules with Hart 11/23Parameterization 11/24 11/25 ModulesSM 326F failsafe digital input module for floating contacts Inputs, Namur EEx ib 11/26 Isolating moduleSM 336F failsafe analog input module 11/27 Closed-loop control modules Integration Selection and Ordering Data Order No 11/28Use in Simatic PCS FM 355 C controller module 6ES7 355-0VH10-0AE0 11/29 Counter modulesFM 350-1 counter module 6ES7 350-1AH03-0AE0 CD-ROM Exceptional features of the ET 200iSP architecture ET 200iSP distributed I/O11/30 Approvals, standards 11/31Atex Profibus 11/32 ET 200iSP power supply unit 11/33 IM 152-1 interface moduleTM-IM/IM terminal module for S7-300 rails 11/34 Electronics modules and watchdog moduleElectronics modules Watchdog module 11/35 Digital electronics modulesDI Namur 11/36 Analog electronics modulesTerminal modules 11/37 RS 485-IS couplerTasks of the RS 485-iS coupler Connection to Profibus DP 11/38 Stainless steel wall enclosure 11/39 ET 200S distributed I/O ET 200S configuration ATechnical specifications11/40 Mounting Terminal Modules TM-P for Power Modules Terminal modules11/41 TM-E Terminal Modules for Electronic Modules 11/42 IM151-1 interface module 11/43 PM-E power modules Power modulesPM-E F power modules 11/44 11/45 Digital electronics modules…4CL20-0AA0 …4CG20 TM-E15N26 TM-E15N24 TM-E15N23 11/46 11/47 Analog electronics modulesTM-E terminal modules for electronics modules TM-E15N26-A1 TM-E15N24-A1 TM-E15N24-01 TM-E15N23-01 Analog input 11/48Analog output 6ES7 134-4NB01-0AB0 11/49 Motor startersBrake control modules for motor starters XB3 oder xB4 TM-xB215S24-01 High Feature motor starters Safety-oriented motor starters11/50 11/51 High Feature motor starters 11/52 Safety-related motor starters Possible combinations of power and terminal modules Siguard safety technology11/53 PM-X Siguard PM-D F1/F2/F3/F4/F5 power modules Terminal modules for Siguard power modules11/54 TM-X terminal module for Siguard connection module 11/55 Siguard Power ModulesSiguard Terminal Modules PM-X Siguard 11/56 Dezentrale Peripherie ET 200proModules of an ET 200pro station Expansion modules ET 200pro configuration 11/57Module support 11/58 General technical specificationsAmbient conditions Mechanical stress Features of the IM 154-2 DP High Feature interface module Interface module IM 154-2 DP High Feature11/59 Connection modules 11/60 Digital electronics modules EM 141, EMDigital input modules Digital output modules 11/61 Analog electronics modules EM 144, EMAnalog output modules Analog input modules 11/62 Further accessories Safety-related electronics modules Safety-related digital input module EM 8/16 F-DI PROFIsafe11/63 11/64 Power module Power module PM-E11/65 Connection module 11/66 12/2 IT world 12/2 IT world 12/3 Integration of Simatic IT and Simatic PCSContact partners 12/4 13/2 Introduction Simatic PCS Migration strategy 13/2 13/3 Portfolio of the migration productsMigration component Description Typical migration scenarios 13/4 Migration spectrum 13/5Migration Support Center Development of further migration products and tools 13/6 Ordering data for previous version Simatic PCS 7 14/2 Single stationServer 14/3 Client Additional and expansion componentsIL43 WXP Starter systems 14/4PCS 7 Basic Package ES software Simatic PCS 7 PowerPacks for engineering software14/5 Standard engineering software 14/6 14/7 TAG options / PowerPacksSimatic PDM Single Point Simatic PDM Basic Controller optimization 14/8Simulation with S7-PLCSIM Applications OS software 14/9OS standard software for single station / server / client Simatic Safety Matrix Viewer Connectivity Pack and Client Access Licenses14/10 OS archiving OS redundancy 14/11OS long-term archiving Design of redundant OS single stations Simatic Batch Software 14/12PCS 7 Web Server 14/13 Route Control Software 14/14 Asset Management Software Profibus PA components Accessories14/15 Asset Engineering Components for hot swapping and for redundant design 14/16Active bus modules for hot Swapping BM DP/PA 14/17 Automation systemsStandard automation systems bundles AS 414-3 automation system comprising 14/18 14/19 Fault-tolerant/safety-related automation systems bundles S7 F Systems Runtime License 14/20 15/13 Simatic PCS 7 upgrades Update Upgrade packages Software Update Service for Simatic PCS Software Update ServiceSoftware Update Service for TIA products 15/2 Software Update Service for TIA products Simatic PCS 7 Software Update Service15/3 6ES7 658-1EX00-2YL8 Communications software/licenses for Simatic PCS 7 15/4 15/5 Simatic PDM upgrades Simatic PDM upgrade/update service15/6 Simatic PCS 7 upgrades V6.x to Upgrades for engineering system15/7 Upgrades of OS software Upgrades for operator systemUpgrade of OS long-term archiving Simatic PCS 7 OS Web upgrade Upgrades of OS software from V6.0/V6.1 to OS Web upgrade package15/9 OS software Upgrades for Simatic Batch 15/10Simatic Batch packages for upgrading from V6.0/V6.1 to Simatic Route Control upgrade package Upgrades for Simatic Route ControlSimatic Route Control upgrade packages Software Update Service Simatic Route Control Simatic PCS 7 Asset upgrade Upgrades for Asset ManagementSimatic PCS 7 Asset upgrade 15/12 Simatic PCS 7 upgrades V5.x/V6.0 to Simatic PCS 7 upgrades V4.02 to15/13 Engineering system Upgrades of OS software from V5.x to Upgrades of OS software from V6.0 toUpgrade of SFC Visualization 15/14 15/15 Simatic Route Control upgrade packages Engineering software upgrade for AS engineering Simatic PCS 7 upgrades V4.02 toEngineering software upgrade for OS engineering OS software upgrade Appendix 16/2 Training 16/3 Siemens Contacts Worldwide Information and Ordering Internet and on CD-ROM Online Services16/4 WWW Our Services for Every Phase of Your Project Customer Support16/5 Small card great support 16/6 16/7 Siemens Solution Partner Automation and Power Distribution 16/8 Software Licenses 16/9 Subject index 10/24 16/10 16/11 Order no. index 16/12 6GK1 716-1CB64 16/13 16/14 16/15 16/16 Conditions of sale and delivery Export regulationsTerms and Conditions of Sale and Delivery For customers with a seat or registered office in Germany Automation and Drives Group A&D Siemens AG