© Siemens AG 2007

Operator system

Redundant operator systems

OS redundancy

Overview

Client

Client

A SIMATIC PCS 7 Single Station Redundancy programming package is required to design redundant OS single stations. This contains:

-OS Software Single Station

-Software WinCC/Redundancy (in each case for two OS single stations)

-RS 232 cable connector for optimization of internal commu- nication between the two OS single stations.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• A SIMATIC PCS 7 Server Redundancy programming package

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is required to design redundant OS servers. This contains:

5

 

OS-LAN (Ethernet), ring 1

OS-LAN (Ethernet), ring 2

- OS Software Server

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Software WinCC/Redundancy (in each case for two

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OS servers)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- RS 232 cable connector for optimization of internal server-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

server communication.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A separate Ethernet connection can be used instead of the serial

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Redundant servers

RS 232 connection for optimization of internal communication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

between the two redundant stations (OS single

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

stations/OS servers). This is an alternative e.g. with larger dis-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tances between the stations or if the COM interface is required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

elsewhere.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

An optical or electrical connection can be used depending on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the environmental conditions and the distance between the re-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Redundant Industrial Ethernet

 

 

 

 

 

 

 

dundant stations, e.g. up to 100 m per crossover network cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with RJ45 connectors. For further information, refer to the Man-

 

 

 

plant bus (double ring)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ual "SIMATIC PCS 7 V7.0 fault-tolerant process control systems";

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for appropriate cable material and further accessories, refer to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Catalog IK PI (Industrial Communication).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What further components are required depends on the plant ar-

 

 

 

 

 

 

 

 

 

 

 

 

 

AS 412H/

chitecture. The design of the plant bus and terminal bus

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(OS-LAN) is of particular importance, as well as the type and

 

 

 

 

 

 

 

 

 

 

 

 

 

AS 414H/

number of subordinate automation systems. The maximum re-

 

 

 

 

 

 

 

 

 

 

 

 

 

AS 417H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

quirements are determined by the redundant configuration

 

OS redundancy shown in a client/server architecture with high availability

shown in the figure with a fault-tolerant automation system and

 

two redundant rings each for the plant bus and terminal bus.

 

OS single stations and OS servers can have a redundant design

 

 

 

if necessary:

 

 

 

 

 

 

 

 

 

 

 

Design

The following table provides an overview of which components are required for a redundant OS single station or OS pair of serv- ers depending on certain criteria:

 

 

 

Up to 8 AS per single

9 to 64 AS per single

Min. 1 fault-tolerant

 

 

 

station/pair of servers

station/pair of servers

AS

SIMATIC PCS 7 Indus-

Incl. Ethernet network card 10/100/1000 Mbit/s

2

--

--

trial Workstation, single

and BCE

 

 

 

 

station or server ver-

 

 

 

 

 

Incl. CP 1613 and S7-1613 software

2 (alternative to BCE)

2

2

sion, alternatives

 

 

 

 

 

SIMATIC PCS 7 Single Station/Server Redundancy V7.0 (including RS

1

1

1

232 connecting cable)

 

 

 

 

 

S7-REDCONNECT Upgrade

 

--

--

2

Connection to redun-

BCE

Desktop adapter network

2

--

--

dant plant bus

 

card

 

 

 

(2 rings), alternatives

 

 

 

 

 

CP 1613

CP 1613 communications

2 (alternative to BCE)

2

2

 

 

 

processor

 

 

 

 

 

S7-1613 software

2 (alternative to BCE)

2

--

 

 

S7-REDCONNECT software

--

--

2

Connection to redun-

SIMATIC PCS 7 Redundant Terminalbus

2

2

2

dant terminal bus

Adapter Package

 

 

 

 

(2 rings)

 

 

 

 

 

 

 

 

 

 

 

5/16

Siemens ST PCS 7 · November 2007

Page 88
Image 88
Siemens ST PCS 7 manual Redundant operator systems, OS redundancy, Station/pair of servers, Bce