Southbend sb1016 manual

Model SB1016/SB1036

I N T R O D U C T I O N

For Machines Mfg. Since 7/09

!""#$! %& $!

'( )*

* ;68

& !!#

,-./01 !!23#,3"4 %0&0. !6 +1010)4 6 78'( 9-:6! )- +-'1,

)-2 !!2 ,070 ;

.11,0$<0'( -&)-

'( '=%*70

- ,

2 !!2 , #, 61 !6 ) ?#.,+ *( "4 ;01) 2 ,-' 2@A: @ ),1()

-8-

Image 10

Southbend sb1016 owner manual #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070

Contents

18 & 60 EVS Toolroom Lathes Scope of Manual UpdatesCustomer Service Manual Feedback Table of Contents Accessories Maintenance Foreword FeaturesAbout These Machines Capabilities Identiﬁcation 18 x 60 Variable Speed Toolroom Lathe EVS 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Metal Lathe Safety Things Youll Need For AssemblyPreparation Overview Typical preparation process is as follows Full-Load Current Rating Power Supply RequirementsAvailability Circuit Information Circuit Requirements for 220V Model SB1016 Correcting Phase Polarity Yaskawa DriveTo establish the correct phase polarity Grounding Requirements Machine incoming power supply wires Unpacking Inventory Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move your lathe Leveling Leveling & MountingBolting to Concrete Floors Adding Cutting Fluid AssemblyLubricating Lathe Connecting to Power Machine power connection locations Test Run To test run your machine ON/OFF Starting the lathe Spindle Break-In To complete the spindle break-in Quick change gearbox in neutral position Recommended Adjustments Factory adjustments that should be veriﬁed Operation Overview Headstock Controls Main Power ControlControl Panel Carriage Controls Carriage controls Tailstock Controls Chip Drawer Foot Brake Removing Chuck or Faceplate Mounting Chuck or Faceplate To mount a chuck or faceplate Installing and Adjusting Camlock Studs To install or adjust camlock studs onto a chuck or faceplate Example of camlock stud depth mark Changing Jaws Jaw ChuckTo change the jaw To mount a workpiece in the 3-jaw chuck Mounting WorkpieceTo mount a workpiece on the 4-jaw chuck Tailstock Offsetting Installing Tooling To install a tapered drill or chuck To remove a tapered drill bit or chuck arbor Aligning To align the tailstock offset to the spindle centerline Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Dead Centers CentersMounting Center in Spindle Live Centers Mounting Center in Tailstock To install and use the steady restSteady Rest Removing Center from Tailstock Compound Slide Follow RestTo set the compound slide at a certain angle Aligning Cutting Tool with Spindle Centerline Way Tool PostTo load the tool post Micrometer Stop To adjust the micrometer stopTo align the cutting tool with the tailstock center Manual Feed Spindle Speed Setting Spindle Speed Spindle speed range chart Power Feed Power Feed Controls To engage the power feed To use the apron feed direction knob during lathe operations Threading Power Feed LeverThread Dial & Chart Overview Half Nut Lever Odd Numbered TPI Using Thread Dial and ChartTPI 2-54 Not Divisible By ⁄2 Fractional TPI Other Fractional TPI 27⁄8 TPI Understanding Thread & Feed Rate Chart Positioning Gearbox Levers Alternate Position Repositioning Change GearsConﬁguring Change Gears Cutting Fluid System To use the cutting ﬂuid system on your lathe Accessories SB1240-MT#5 High Performance Live Center SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule Cleaning Annual Service Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilTo to change the headstock oil Changing headstock oil To prime the oil pump Quick Change GearboxPriming the Oil Pump Changing Oil Lead Screw ApronWays & Slides Unpainted & Machined Surfaces Ball Oilers Handling & Care Annual MaintenanceChange Gears Lubricating Hazards Adding Fluid Changing Cutting Fluid To change the cutting ﬂuid Cleaning Electrical Box To clean the fans and electrical box Machine Storage To prepare your machine for short-term storage up to a year Compound Leadscrew Backlash AdjustmentCross Slide Leadscrew To adjust the compound and cross slide gibs Leadscrew End Play AdjustmentGib Adjustment Compound & Cross Slide Gibs To adjust the saddle gibs Saddle Gibs To adjust the half nut gib Half Nut AdjustmentTo adjust the tailstock gib Tailstock Gib To adjust the V-belts Belts Brake Inspection & Replacement To replace the brake shoes Brake pedal motor kill switch Complete brake system Leadscrew Shear Pin Replacement To replace the shear pin Aligned shear pin bores To re-install the gap insert Gap Removal InstallationTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Electrical Safety Instructions Wiring Diagram Color KEY Wiring Overview SB1016/36 Component Location Index Component location index To Control Panel, SB1016/36 Electrical Box Wiring Board SB1016/36 Electrical Box Electrical box SB1016 220V Spindle Motor SB1036 440V Spindle Motor SB1016 Oil Pump Motor & Pressure Sensor SB1036 SB1016 220V Cutting Fluid Pump Wiring SB1036 440V Cutting Fluid Pump Wiring SB1016/36 Control Panel Wiring Control panel location To Electrical Box, SB1016/36 Spindle ON/OFF Switch SB1016/36 Power Connection SB1016/36 Additional Component Wiring Pontnet Headstock Controls Headstock Controls Parts List Description Internal Gears Headstock Headstock Internal Gears Parts List Gear 48T Headstock Transfer Gears Headstock Transfer Gears Parts List Gear 24T Gears For Machines Mfg. Since 7/09 109 Gearbox Gears Parts List PR11M Gearbox Controls a Gearbox Controls B Gearbox Controls Parts List PCAP15M Apron Front Apron Rear Apron Parts List 117 Compound Slide & Tool Post 712 Cross Slide & Saddle a Cross Slide & Saddle B Cross Slide & Saddle Parts List PRP28M Roll PIN 5 X Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Motor & Lubrication Parts List Description Cabinets & Panels Cabinets & Panels Parts List Access Panel 1325 Tailstock Parts List Quill Lock Lever Assembly Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Electrical Cabinet & Control Panel Parts List Circuit Breaker AB SP3D320 20A 1801-2 1802-2 1803-1 Front Machine Labels ONE-SHOT Oiler Label Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com