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sb1016
owner manual
SB1016/36 Electrical Box, Electrical box
Models:
sb1016
1
98
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144 pages
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Install
Parts list
Spindle speed range chart
Connecting to Power
Warranty
Maintenance
Brake Inspection & Replacement
Accessories
For Assembly
Recommended Adjustments
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Image 98
Model SB1016/SB1036
E L E C T R I C A L
For Machines Mfg. Since 7/09
SB1016/36 Electrical Box
Fig. 163. Electrical box.
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Contents
18 & 60 EVS Toolroom Lathes
Scope of Manual
Updates
Customer Service
Manual Feedback
Table of Contents
Accessories Maintenance
Foreword
Features
About These Machines
Capabilities
Identification
18 x 60 Variable Speed Toolroom Lathe EVS
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Basic Machine Safety
Understanding Risks of Machinery
F E T Y
Additional Metal Lathe Safety
Things Youll Need
For Assembly
Preparation Overview
Typical preparation process is as follows
Full-Load Current Rating
Power Supply Requirements
Availability
Circuit Information
Circuit Requirements for 220V Model SB1016
Correcting Phase Polarity Yaskawa Drive
To establish the correct phase polarity
Grounding Requirements
Machine incoming power supply wires
Unpacking
Inventory
Basic steps for removing rust preventative
Cleaning & Protecting
Before cleaning, gather the following
Location
Lifting & Moving
To lift and move your lathe
Bolting to Concrete Floors
Leveling & Mounting
Leveling
Lubricating Lathe
Assembly
Adding Cutting Fluid
Connecting to Power
Machine power connection locations
Test Run
To test run your machine
ON/OFF
Starting the lathe
Spindle Break-In
To complete the spindle break-in
Quick change gearbox in neutral position
Recommended Adjustments
Factory adjustments that should be verified
Operation Overview
Control Panel
Main Power Control
Headstock Controls
Carriage Controls
Carriage controls
Tailstock Controls
Chip Drawer
Foot Brake
Removing Chuck or Faceplate
Mounting Chuck or Faceplate
To mount a chuck or faceplate
Installing and Adjusting Camlock Studs
To install or adjust camlock studs onto a chuck or faceplate
Example of camlock stud depth mark
To change the jaw
Jaw Chuck
Changing Jaws
To mount a workpiece on the 4-jaw chuck
Mounting Workpiece
To mount a workpiece in the 3-jaw chuck
Tailstock
Offsetting
Installing Tooling
To install a tapered drill or chuck
To remove a tapered drill bit or chuck arbor
Aligning
To align the tailstock offset to the spindle centerline
Looking down from above
Mounting Workpiece Between Centers
Faceplate
Mounting Workpiece with Clamps
Dead Centers
Centers
Mounting Center in Spindle
Live Centers
Mounting Center in Tailstock
To install and use the steady rest
Steady Rest
Removing Center from Tailstock
To set the compound slide at a certain angle
Follow Rest
Compound Slide
To load the tool post
Way Tool Post
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock center
To adjust the micrometer stop
Micrometer Stop
Manual Feed
Spindle Speed
Setting Spindle Speed
Spindle speed range chart
Power Feed
Power Feed Controls
To engage the power feed
To use the apron feed direction knob during lathe operations
Threading
Power Feed Lever
Thread Dial & Chart Overview
Half Nut Lever
Odd Numbered TPI
Using Thread Dial and Chart
TPI 2-54 Not Divisible By
⁄2 Fractional TPI
Other Fractional TPI
27⁄8 TPI
Understanding Thread & Feed Rate Chart
Positioning Gearbox Levers
Configuring Change Gears
Repositioning Change Gears
Alternate Position
Cutting Fluid System
To use the cutting fluid system on your lathe
Accessories
SB1240-MT#5 High Performance Live Center
SBL Gearhead T-Shirt SBL One Good Turn T-Shirt
Maintenance Schedule
Cleaning
Annual Service
Headstock
Oil Pressure Safety Switch
Lubrication
To to change the headstock oil
Checking & Adding Oil
Changing Headstock Oil
Changing headstock oil
To prime the oil pump
Quick Change Gearbox
Priming the Oil Pump
Changing Oil
Ways & Slides
Apron
Lead Screw
Unpainted & Machined Surfaces
Ball Oilers
Handling & Care
Annual Maintenance
Change Gears
Lubricating
Hazards
Adding Fluid
Changing Cutting Fluid
To change the cutting fluid
Cleaning Electrical Box
To clean the fans and electrical box
Machine Storage
To prepare your machine for short-term storage up to a year
Cross Slide Leadscrew
Backlash Adjustment
Compound Leadscrew
To adjust the compound and cross slide gibs
Leadscrew End Play Adjustment
Gib Adjustment
Compound & Cross Slide Gibs
To adjust the saddle gibs
Saddle Gibs
To adjust the half nut gib
Half Nut Adjustment
To adjust the tailstock gib
Tailstock Gib
To adjust the V-belts
Belts
Brake Inspection & Replacement
To replace the brake shoes
Brake pedal motor kill switch
Complete brake system
Leadscrew Shear Pin Replacement
To replace the shear pin
Aligned shear pin bores
To remove the gap insert
Gap Removal Installation
To re-install the gap insert
R R a N T Y
R R a N T Y
R R a N T Y
Electrical Safety Instructions
Wiring Diagram Color KEY
Wiring Overview
SB1016/36 Component Location Index
Component location index
To Control Panel,
SB1016/36 Electrical Box Wiring
Board
SB1016/36 Electrical Box
Electrical box
SB1016 220V Spindle Motor
SB1036 440V Spindle Motor
SB1016 Oil Pump Motor & Pressure Sensor
SB1036
SB1016 220V Cutting Fluid Pump Wiring
SB1036 440V Cutting Fluid Pump Wiring
SB1016/36 Control Panel Wiring
Control panel location To Electrical Box,
SB1016/36 Spindle ON/OFF Switch
SB1016/36 Power Connection
SB1016/36 Additional Component Wiring
Pontnet
Headstock Controls
Headstock Controls Parts List
Description
Internal Gears
Headstock
Headstock Internal Gears Parts List
Gear 48T
Headstock Transfer Gears
Headstock Transfer Gears Parts List
Gear 24T
Gears
For Machines Mfg. Since 7/09 109
Gearbox Gears Parts List
PR11M
Gearbox Controls a
Gearbox Controls B
Gearbox Controls Parts List
PCAP15M
Apron Front
Apron Rear
Apron Parts List
117
Compound Slide & Tool Post
712
Cross Slide & Saddle a
Cross Slide & Saddle B
Cross Slide & Saddle Parts List
PRP28M Roll PIN 5 X
Bed & Shafts
Bed & Shafts Parts List
End Gears
Lubrication
Motor & Lubrication Parts List
Description
Cabinets & Panels
Cabinets & Panels Parts List
Access Panel
1325
Tailstock Parts List
Quill Lock Lever Assembly
Thread Dial Micrometer Stop
Steady Rest Finger Assembly
1551 1552 1553 1555 1556 1554
Brake System
Electrical Cabinet & Control Panel
Electrical Cabinet & Control Panel Parts List
Circuit Breaker AB SP3D320 20A
1801-2 1802-2 1803-1
Front Machine Labels
ONE-SHOT Oiler Label
Rear Machine Labels
Model SB1016/SB1036 For Machines Mfg. Since 7/09 140
Warranty
Southbendlathe.com
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