Table of Contents | Southbend sb1016 specs

Table of Contents

INTRODUCTION	3
About These Machines	3
Foreword	3
Capabilities	3
Features	3
Identiﬁcation	4
SAFETY	11
Understanding Risks of Machinery	11
Basic Machine Safety	11
Additional Metal Lathe Safety	13
PREPARATION	14
Preparation Overview	14
Things You'll Need	14
Power Supply Requirements	15
Availability	15
Full-Load Current Rating	15
Circuit Information	15
Circuit Requirements for 220V (Model SB1016)..	15
Circuit Requirements for 440V (Model SB1036)..	15
Grounding Requirements	16
Correcting Phase Polarity (Yaskawa Drive)	16
Unpacking	18
Inventory	18
Cleaning & Protecting	19
Location	20
Physical Environment	20
Electrical Installation	20
Lighting	20
Weight Load	20
Space Allocation	20
Lifting & Moving	21
Leveling & Mounting	22
Leveling	22
Bolting to Concrete Floors	22
Assembly	23
Lubricating Lathe	23
Adding Cutting Fluid	23
Connecting to Power	24
Test Run	25
Spindle Break-In	28
Recommended Adjustments	30

OPERATION	31
Operation Overview	31
Description of Controls & Components	32
Main Power Control	32
Headstock Controls	32
Control Panel	32
Carriage Controls	33
Tailstock Controls	34
Chuck & Faceplate Mounting	35
Removing Chuck or Faceplate	35
Mounting Chuck or Faceplate	36
Installing and Adjusting Camlock Studs	37
3-Jaw Chuck	39
Changing Jaws	39
Mounting Workpiece	40
4-Jaw Chuck	40
Mounting Workpiece	40
Tailstock	41
Offsetting	42
Installing Tooling	42
Aligning	44
Faceplate	46
Mounting Workpiece with Clamps	46
Mounting Workpiece Between Centers	46
Centers	47
Dead Centers	47
Live Centers	47
Mounting Center in Spindle	47
Removing Center from Spindle	47
Mounting Center in Tailstock	48
Removing Center from Tailstock	48
Steady Rest	48
Follow Rest	49
Compound Slide	49
4-Way Tool Post	50
Aligning Cutting Tool with Spindle Centerline ...	50
Micrometer Stop	51
Manual Feed	52
Carriage Handwheel	52
Compound Slide Handwheel	52
Spindle Speed	52
Determining Spindle Speed	52
Setting Spindle Speed	53

Image 3

Southbend sb1016 owner manual Table of Contents

Contents

18 & 60 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of Manual Table of Contents Accessories Maintenance Capabilities FeaturesAbout These Machines Foreword 18 x 60 Variable Speed Toolroom Lathe EVS Identiﬁcation 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Typical preparation process is as follows For AssemblyPreparation Overview Things Youll Need Circuit Information Power Supply RequirementsAvailability Full-Load Current Rating Grounding Requirements Correcting Phase Polarity Yaskawa DriveTo establish the correct phase polarity Circuit Requirements for 220V Model SB1016 Machine incoming power supply wires Inventory Unpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move your lathe Lifting & Moving Leveling & Mounting LevelingBolting to Concrete Floors Assembly Adding Cutting FluidLubricating Lathe Machine power connection locations Connecting to Power To test run your machine Test Run ON/OFF Starting the lathe To complete the spindle break-in Spindle Break-In Quick change gearbox in neutral position Factory adjustments that should be veriﬁed Recommended Adjustments Operation Overview Main Power Control Headstock ControlsControl Panel Carriage controls Carriage Controls Chip Drawer Tailstock Controls Removing Chuck or Faceplate Foot Brake To mount a chuck or faceplate Mounting Chuck or Faceplate To install or adjust camlock studs onto a chuck or faceplate Installing and Adjusting Camlock Studs Example of camlock stud depth mark Jaw Chuck Changing JawsTo change the jaw Mounting Workpiece To mount a workpiece in the 3-jaw chuckTo mount a workpiece on the 4-jaw chuck Tailstock Installing Tooling Offsetting To remove a tapered drill bit or chuck arbor To install a tapered drill or chuck To align the tailstock offset to the spindle centerline Aligning Looking down from above Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Live Centers CentersMounting Center in Spindle Dead Centers Removing Center from Tailstock To install and use the steady restSteady Rest Mounting Center in Tailstock Follow Rest Compound SlideTo set the compound slide at a certain angle Way Tool Post Aligning Cutting Tool with Spindle CenterlineTo load the tool post To adjust the micrometer stop Micrometer StopTo align the cutting tool with the tailstock center Spindle Speed Manual Feed Spindle speed range chart Setting Spindle Speed Power Feed Controls Power Feed To use the apron feed direction knob during lathe operations To engage the power feed Half Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ⁄2 Fractional TPI Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPI 27⁄8 TPI Other Fractional TPI Positioning Gearbox Levers Understanding Thread & Feed Rate Chart Repositioning Change Gears Alternate PositionConﬁguring Change Gears To use the cutting ﬂuid system on your lathe Cutting Fluid System SB1240-MT#5 High Performance Live Center Accessories SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance Schedule Annual Service Oil Pressure Safety Switch LubricationHeadstock Checking & Adding Oil Changing Headstock OilTo to change the headstock oil Changing headstock oil Changing Oil Quick Change GearboxPriming the Oil Pump To prime the oil pump Apron Lead ScrewWays & Slides Ball Oilers Unpainted & Machined Surfaces Lubricating Annual MaintenanceChange Gears Handling & Care Adding Fluid Hazards To change the cutting ﬂuid Changing Cutting Fluid To clean the fans and electrical box Cleaning Electrical Box To prepare your machine for short-term storage up to a year Machine Storage Backlash Adjustment Compound LeadscrewCross Slide Leadscrew Compound & Cross Slide Gibs Leadscrew End Play AdjustmentGib Adjustment To adjust the compound and cross slide gibs Saddle Gibs To adjust the saddle gibs Tailstock Gib Half Nut AdjustmentTo adjust the tailstock gib To adjust the half nut gib Belts To adjust the V-belts To replace the brake shoes Brake Inspection & Replacement Brake pedal motor kill switch Complete brake system To replace the shear pin Leadscrew Shear Pin Replacement Aligned shear pin bores Gap Removal Installation To re-install the gap insertTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Wiring Diagram Color KEY Electrical Safety Instructions Wiring Overview Component location index SB1016/36 Component Location Index To Control Panel, Board SB1016/36 Electrical Box Wiring Electrical box SB1016/36 Electrical Box SB1036 440V Spindle Motor SB1016 220V Spindle Motor SB1036 SB1016 Oil Pump Motor & Pressure Sensor SB1036 440V Cutting Fluid Pump Wiring SB1016 220V Cutting Fluid Pump Wiring Control panel location To Electrical Box, SB1016/36 Control Panel Wiring SB1016/36 Power Connection SB1016/36 Spindle ON/OFF Switch Pontnet SB1016/36 Additional Component Wiring Headstock Controls Description Headstock Controls Parts List Headstock Internal Gears Gear 48T Headstock Internal Gears Parts List Headstock Transfer Gears Gear 24T Headstock Transfer Gears Parts List For Machines Mfg. Since 7/09 109 Gears PR11M Gearbox Gears Parts List Gearbox Controls a Gearbox Controls B PCAP15M Gearbox Controls Parts List Apron Front Apron Rear Apron Parts List 117 712 Compound Slide & Tool Post Cross Slide & Saddle a Cross Slide & Saddle B PRP28M Roll PIN 5 X Cross Slide & Saddle Parts List Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Description Motor & Lubrication Parts List Cabinets & Panels Access Panel Cabinets & Panels Parts List 1325 Quill Lock Lever Assembly Tailstock Parts List Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Circuit Breaker AB SP3D320 20A Electrical Cabinet & Control Panel Parts List 1801-2 1802-2 1803-1 ONE-SHOT Oiler Label Front Machine Labels Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com