Gearbox Controls Parts List, PCAP15M | Southbend sb1016 manual

For Machines Mfg. Since 7/09

P A R T S

Model SB1016/SB1036

Gearbox Controls Parts List

REF	PART #	DESCRIPTION
373	PSB10160373	STEP PIN LOCK WASHER
374	PSB10160374	SHOULDER PLATE
375	PSB10160375	REVERSE STOP
376	PSB10160376	OUTER PLATE
377	PSTB001	STEEL BALL 1/4
378	PSB10160378	COMPRESSION SPRING
380	PRP24M	ROLL PIN 5 X 16
381	PSB10160381	BOTTOM FORK SUPPORT
382	PRP24M	ROLL PIN 5 X 16
383	PSB10160383	BOTTOM SHIFT FORK
384	PCAP15M	CAP SCREW M5-.8 X 20
385	PSB10160385	FORK SUPPORT PARTITION
386	PSB10160386	LOWER MIDDLE FORK SUPPORT
387	PSB10160387	LOWER MIDDLE SHIFT FORK
388	PSB10160388	UPPER MIDDLE FORK SUPPORT
389	PSB10160389	UPPER MIDDLE SHIFT FORK
390	PSB10160390	TOP FORK SUPPORT
391	PSB10160391	TOP SHIFTING FORK
392	PSB10160392	PLATE SPACER
393	PSB10160393	SLOTTED STEP SCREW
394	PSB10160394	SUPPORT PLATE
395	PSB10160395	GEARBOX COVER GASKET
396	PSB10160396	SHIFT SELECTOR BRACKET
397	PSB10160397	SHIFT SELECTOR LOCK COLLAR
398	PORG035	O-RING 3.1 X 34.4 G35
399	PSB10160399	SHIFT LEVER
400	PSB10160400	COMPRESSION SPRING
401	PORG040	O-RING 39.4 X 3.1 G40

REF	PART #	DESCRIPTION
402	PSB10160402	SHIFT SELECTOR SUPPORT
403	PSB10160403	SHIFT SELECTOR PLUNGER
404	PSB10160404	SHIFT LEVER END CAP
405	PSB10160405	SHIFT LEVER FLAT WASHER
406	PSB10160406	SHIFT LEVER
407	PSB10160407	OIL SIGHT GLASS
408	PSB10160408	GEARBOX COVER
409	PSB10160409	PIPE NIPPLE 3/4 PT
410	PSB10160410	PIPE ELBOW 90DEG 3/4 PT
411	PSB10160411	SQUARE HD OIL FILL PLUG 3/4 PT
412	PK05M	KEY 4 X 4 X 10
413	PSB10160413	SHIFT CONNECTION SHAFT
414	PSB10160414	SHIFT SELECTOR BAR
415	PSB10160415	SHIFT ARM
416	PSB10160416	COMPRESSION SPRING
417	PSS20M	SET SCREW M8-1.25 X 8
418	PSB10160418	RIGHT SHIFT FORK
419	PCAP02M	CAP SCREW M6-1 X 20
420	PRP24M	ROLL PIN 5 X 16
421	PW03M	FLAT WASHER 6MM
422	PSS02M	SET SCREW M6-1 X 6
423	PRP04M	ROLL PIN 4 X 24
424	PSB10160424	MIDDLE SHIFT FORK
425	PSB10160425	LEFT SHIFT FORK
429	PCAP26M	CAP SCREW M6-1 X 12
430	PCAP29M	CAP SCREW M6-1 X 40
431	PCAP38M	CAP SCREW M5-.8 X 25
432	PCAP01M	CAP SCREW M6-1 X 16

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Southbend sb1016 owner manual Gearbox Controls Parts List, PCAP15M

Contents

18 & 60 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of Manual Table of Contents Accessories Maintenance Capabilities FeaturesAbout These Machines Foreword 18 x 60 Variable Speed Toolroom Lathe EVS Identiﬁcation 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Typical preparation process is as follows For AssemblyPreparation Overview Things Youll Need Circuit Information Power Supply RequirementsAvailability Full-Load Current Rating Grounding Requirements Correcting Phase Polarity Yaskawa DriveTo establish the correct phase polarity Circuit Requirements for 220V Model SB1016 Machine incoming power supply wires Inventory Unpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move your lathe Lifting & Moving Leveling Leveling & MountingBolting to Concrete Floors Adding Cutting Fluid AssemblyLubricating Lathe Machine power connection locations Connecting to Power To test run your machine Test Run ON/OFF Starting the lathe To complete the spindle break-in Spindle Break-In Quick change gearbox in neutral position Factory adjustments that should be veriﬁed Recommended Adjustments Operation Overview Headstock Controls Main Power ControlControl Panel Carriage controls Carriage Controls Chip Drawer Tailstock Controls Removing Chuck or Faceplate Foot Brake To mount a chuck or faceplate Mounting Chuck or Faceplate To install or adjust camlock studs onto a chuck or faceplate Installing and Adjusting Camlock Studs Example of camlock stud depth mark Changing Jaws Jaw ChuckTo change the jaw To mount a workpiece in the 3-jaw chuck Mounting WorkpieceTo mount a workpiece on the 4-jaw chuck Tailstock Installing Tooling Offsetting To remove a tapered drill bit or chuck arbor To install a tapered drill or chuck To align the tailstock offset to the spindle centerline Aligning Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Live Centers CentersMounting Center in Spindle Dead Centers Removing Center from Tailstock To install and use the steady restSteady Rest Mounting Center in Tailstock Compound Slide Follow RestTo set the compound slide at a certain angle Aligning Cutting Tool with Spindle Centerline Way Tool PostTo load the tool post Micrometer Stop To adjust the micrometer stopTo align the cutting tool with the tailstock center Spindle Speed Manual Feed Spindle speed range chart Setting Spindle Speed Power Feed Controls Power Feed To use the apron feed direction knob during lathe operations To engage the power feed Half Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ⁄2 Fractional TPI Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPI 27⁄8 TPI Other Fractional TPI Positioning Gearbox Levers Understanding Thread & Feed Rate Chart Alternate Position Repositioning Change GearsConﬁguring Change Gears To use the cutting ﬂuid system on your lathe Cutting Fluid System SB1240-MT#5 High Performance Live Center Accessories SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance Schedule Annual Service Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilTo to change the headstock oil Changing headstock oil Changing Oil Quick Change GearboxPriming the Oil Pump To prime the oil pump Lead Screw ApronWays & Slides Ball Oilers Unpainted & Machined Surfaces Lubricating Annual MaintenanceChange Gears Handling & Care Adding Fluid Hazards To change the cutting ﬂuid Changing Cutting Fluid To clean the fans and electrical box Cleaning Electrical Box To prepare your machine for short-term storage up to a year Machine Storage Compound Leadscrew Backlash AdjustmentCross Slide Leadscrew Compound & Cross Slide Gibs Leadscrew End Play AdjustmentGib Adjustment To adjust the compound and cross slide gibs Saddle Gibs To adjust the saddle gibs Tailstock Gib Half Nut AdjustmentTo adjust the tailstock gib To adjust the half nut gib Belts To adjust the V-belts To replace the brake shoes Brake Inspection & Replacement Brake pedal motor kill switch Complete brake system To replace the shear pin Leadscrew Shear Pin Replacement Aligned shear pin bores To re-install the gap insert Gap Removal InstallationTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Wiring Diagram Color KEY Electrical Safety Instructions Wiring Overview Component location index SB1016/36 Component Location Index To Control Panel, Board SB1016/36 Electrical Box Wiring Electrical box SB1016/36 Electrical Box SB1036 440V Spindle Motor SB1016 220V Spindle Motor SB1036 SB1016 Oil Pump Motor & Pressure Sensor SB1036 440V Cutting Fluid Pump Wiring SB1016 220V Cutting Fluid Pump Wiring Control panel location To Electrical Box, SB1016/36 Control Panel Wiring SB1016/36 Power Connection SB1016/36 Spindle ON/OFF Switch Pontnet SB1016/36 Additional Component Wiring Headstock Controls Description Headstock Controls Parts List Headstock Internal Gears Gear 48T Headstock Internal Gears Parts List Headstock Transfer Gears Gear 24T Headstock Transfer Gears Parts List For Machines Mfg. Since 7/09 109 Gears PR11M Gearbox Gears Parts List Gearbox Controls a Gearbox Controls B PCAP15M Gearbox Controls Parts List Apron Front Apron Rear Apron Parts List 117 712 Compound Slide & Tool Post Cross Slide & Saddle a Cross Slide & Saddle B PRP28M Roll PIN 5 X Cross Slide & Saddle Parts List Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Description Motor & Lubrication Parts List Cabinets & Panels Access Panel Cabinets & Panels Parts List 1325 Quill Lock Lever Assembly Tailstock Parts List Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Circuit Breaker AB SP3D320 20A Electrical Cabinet & Control Panel Parts List 1801-2 1802-2 1803-1 ONE-SHOT Oiler Label Front Machine Labels Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com