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For Machines Mfg. Since 7/09

I N T R O D U C T I O N

Model SB1016/SB1036

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Southbend sb1016 owner manual $!, 2 !!2 , #, 61 6 .,+ * 4 01

Contents

18 & 60 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of Manual Table of Contents Accessories Maintenance Capabilities FeaturesAbout These Machines Foreword 18 x 60 Variable Speed Toolroom Lathe EVS Identiﬁcation 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Typical preparation process is as follows For AssemblyPreparation Overview Things Youll Need Circuit Information Power Supply RequirementsAvailability Full-Load Current Rating Grounding Requirements Correcting Phase Polarity Yaskawa DriveTo establish the correct phase polarity Circuit Requirements for 220V Model SB1016 Machine incoming power supply wires Inventory Unpacking Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move your lathe Lifting & Moving Bolting to Concrete Floors Leveling & MountingLeveling Lubricating Lathe AssemblyAdding Cutting Fluid Machine power connection locations Connecting to Power To test run your machine Test Run ON/OFF Starting the lathe To complete the spindle break-in Spindle Break-In Quick change gearbox in neutral position Factory adjustments that should be veriﬁed Recommended Adjustments Operation Overview Control Panel Main Power ControlHeadstock Controls Carriage controls Carriage Controls Chip Drawer Tailstock Controls Removing Chuck or Faceplate Foot Brake To mount a chuck or faceplate Mounting Chuck or Faceplate To install or adjust camlock studs onto a chuck or faceplate Installing and Adjusting Camlock Studs Example of camlock stud depth mark To change the jaw Jaw ChuckChanging Jaws To mount a workpiece on the 4-jaw chuck Mounting WorkpieceTo mount a workpiece in the 3-jaw chuck Tailstock Installing Tooling Offsetting To remove a tapered drill bit or chuck arbor To install a tapered drill or chuck To align the tailstock offset to the spindle centerline Aligning Looking down from above Mounting Workpiece Between Centers FaceplateMounting Workpiece with Clamps Live Centers CentersMounting Center in Spindle Dead Centers Removing Center from Tailstock To install and use the steady restSteady Rest Mounting Center in Tailstock To set the compound slide at a certain angle Follow RestCompound Slide To load the tool post Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstock center To adjust the micrometer stopMicrometer Stop Spindle Speed Manual Feed Spindle speed range chart Setting Spindle Speed Power Feed Controls Power Feed To use the apron feed direction knob during lathe operations To engage the power feed Half Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ⁄2 Fractional TPI Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPI 27⁄8 TPI Other Fractional TPI Positioning Gearbox Levers Understanding Thread & Feed Rate Chart Conﬁguring Change Gears Repositioning Change GearsAlternate Position To use the cutting ﬂuid system on your lathe Cutting Fluid System SB1240-MT#5 High Performance Live Center Accessories SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance Schedule Annual Service Headstock Oil Pressure Safety SwitchLubrication To to change the headstock oil Checking & Adding OilChanging Headstock Oil Changing headstock oil Changing Oil Quick Change GearboxPriming the Oil Pump To prime the oil pump Ways & Slides ApronLead Screw Ball Oilers Unpainted & Machined Surfaces Lubricating Annual MaintenanceChange Gears Handling & Care Adding Fluid Hazards To change the cutting ﬂuid Changing Cutting Fluid To clean the fans and electrical box Cleaning Electrical Box To prepare your machine for short-term storage up to a year Machine Storage Cross Slide Leadscrew Backlash AdjustmentCompound Leadscrew Compound & Cross Slide Gibs Leadscrew End Play AdjustmentGib Adjustment To adjust the compound and cross slide gibs Saddle Gibs To adjust the saddle gibs Tailstock Gib Half Nut AdjustmentTo adjust the tailstock gib To adjust the half nut gib Belts To adjust the V-belts To replace the brake shoes Brake Inspection & Replacement Brake pedal motor kill switch Complete brake system To replace the shear pin Leadscrew Shear Pin Replacement Aligned shear pin bores To remove the gap insert Gap Removal InstallationTo re-install the gap insert R R a N T Y R R a N T Y R R a N T Y Wiring Diagram Color KEY Electrical Safety Instructions Wiring Overview Component location index SB1016/36 Component Location Index To Control Panel, Board SB1016/36 Electrical Box Wiring Electrical box SB1016/36 Electrical Box SB1036 440V Spindle Motor SB1016 220V Spindle Motor SB1036 SB1016 Oil Pump Motor & Pressure Sensor SB1036 440V Cutting Fluid Pump Wiring SB1016 220V Cutting Fluid Pump Wiring Control panel location To Electrical Box, SB1016/36 Control Panel Wiring SB1016/36 Power Connection SB1016/36 Spindle ON/OFF Switch Pontnet SB1016/36 Additional Component Wiring Headstock Controls Description Headstock Controls Parts List Headstock Internal Gears Gear 48T Headstock Internal Gears Parts List Headstock Transfer Gears Gear 24T Headstock Transfer Gears Parts List For Machines Mfg. Since 7/09 109 Gears PR11M Gearbox Gears Parts List Gearbox Controls a Gearbox Controls B PCAP15M Gearbox Controls Parts List Apron Front Apron Rear Apron Parts List 117 712 Compound Slide & Tool Post Cross Slide & Saddle a Cross Slide & Saddle B PRP28M Roll PIN 5 X Cross Slide & Saddle Parts List Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Description Motor & Lubrication Parts List Cabinets & Panels Access Panel Cabinets & Panels Parts List 1325 Quill Lock Lever Assembly Tailstock Parts List Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Circuit Breaker AB SP3D320 20A Electrical Cabinet & Control Panel Parts List 1801-2 1802-2 1803-1 ONE-SHOT Oiler Label Front Machine Labels Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com