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Southbend sb1016 owner manual Southbendlathe.com

Models: sb1016

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South Bend Lathe Co.

P.O. Box 2027

Bellingham, WA 98227

PHONE: (360) 734-1540 (Administrative Ofﬁces)

FAX: (360) 676-1075 (International)

FAX: (360) 734-1639 (USA only)

southbendlathe.com

Printed In Taiwan

#CRTSJB12960

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Southbend sb1016 owner manual Southbendlathe.com

Contents

18 & 60 EVS Toolroom Lathes Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Accessories Maintenance Features About These MachinesForeword CapabilitiesIdentiﬁcation 18 x 60 Variable Speed Toolroom Lathe EVS11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety For Assembly Preparation OverviewThings Youll Need Typical preparation process is as followsPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationCorrecting Phase Polarity Yaskawa Drive To establish the correct phase polarityCircuit Requirements for 220V Model SB1016 Grounding RequirementsMachine incoming power supply wires Unpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move your latheLeveling & Mounting LevelingBolting to Concrete Floors Assembly Adding Cutting FluidLubricating Lathe Connecting to Power Machine power connection locationsTest Run To test run your machineON/OFF Starting the lathe Spindle Break-In To complete the spindle break-inQuick change gearbox in neutral position Recommended Adjustments Factory adjustments that should be veriﬁedOperation Overview Main Power Control Headstock ControlsControl Panel Carriage Controls Carriage controlsTailstock Controls Chip DrawerFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs To install or adjust camlock studs onto a chuck or faceplateExample of camlock stud depth mark Jaw Chuck Changing JawsTo change the jaw Mounting Workpiece To mount a workpiece in the 3-jaw chuckTo mount a workpiece on the 4-jaw chuck Tailstock Offsetting Installing ToolingTo install a tapered drill or chuck To remove a tapered drill bit or chuck arborAligning To align the tailstock offset to the spindle centerlineLooking down from above Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Centers Mounting Center in SpindleDead Centers Live CentersTo install and use the steady rest Steady RestMounting Center in Tailstock Removing Center from TailstockFollow Rest Compound SlideTo set the compound slide at a certain angle Way Tool Post Aligning Cutting Tool with Spindle CenterlineTo load the tool post To adjust the micrometer stop Micrometer StopTo align the cutting tool with the tailstock center Manual Feed Spindle SpeedSetting Spindle Speed Spindle speed range chartPower Feed Power Feed ControlsTo engage the power feed To use the apron feed direction knob during lathe operationsPower Feed Lever Thread Dial & Chart OverviewThreading Half Nut LeverUsing Thread Dial and Chart TPI 2-54 Not Divisible ByOdd Numbered TPI ⁄2 Fractional TPIOther Fractional TPI 27⁄8 TPIUnderstanding Thread & Feed Rate Chart Positioning Gearbox LeversRepositioning Change Gears Alternate PositionConﬁguring Change Gears Cutting Fluid System To use the cutting ﬂuid system on your latheAccessories SB1240-MT#5 High Performance Live CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule CleaningAnnual Service Oil Pressure Safety Switch LubricationHeadstock Checking & Adding Oil Changing Headstock OilTo to change the headstock oil Changing headstock oil Quick Change Gearbox Priming the Oil PumpTo prime the oil pump Changing OilApron Lead ScrewWays & Slides Unpainted & Machined Surfaces Ball OilersAnnual Maintenance Change GearsHandling & Care LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting ﬂuidCleaning Electrical Box To clean the fans and electrical boxMachine Storage To prepare your machine for short-term storage up to a yearBacklash Adjustment Compound LeadscrewCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide GibsTo adjust the saddle gibs Saddle GibsHalf Nut Adjustment To adjust the tailstock gibTo adjust the half nut gib Tailstock GibTo adjust the V-belts BeltsBrake Inspection & Replacement To replace the brake shoesBrake pedal motor kill switch Complete brake system Leadscrew Shear Pin Replacement To replace the shear pinAligned shear pin bores Gap Removal Installation To re-install the gap insertTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview SB1016/36 Component Location Index Component location indexTo Control Panel, SB1016/36 Electrical Box Wiring BoardSB1016/36 Electrical Box Electrical boxSB1016 220V Spindle Motor SB1036 440V Spindle MotorSB1016 Oil Pump Motor & Pressure Sensor SB1036SB1016 220V Cutting Fluid Pump Wiring SB1036 440V Cutting Fluid Pump WiringSB1016/36 Control Panel Wiring Control panel location To Electrical Box,SB1016/36 Spindle ON/OFF Switch SB1016/36 Power ConnectionSB1016/36 Additional Component Wiring PontnetHeadstock Controls Headstock Controls Parts List DescriptionInternal Gears HeadstockHeadstock Internal Gears Parts List Gear 48THeadstock Transfer Gears Headstock Transfer Gears Parts List Gear 24TGears For Machines Mfg. Since 7/09 109Gearbox Gears Parts List PR11MGearbox Controls a Gearbox Controls B Gearbox Controls Parts List PCAP15MApron Front Apron Rear Apron Parts List 117 Compound Slide & Tool Post 712Cross Slide & Saddle a Cross Slide & Saddle B Cross Slide & Saddle Parts List PRP28M Roll PIN 5 XBed & Shafts Bed & Shafts Parts List End Gears Lubrication Motor & Lubrication Parts List DescriptionCabinets & Panels Cabinets & Panels Parts List Access Panel1325 Tailstock Parts List Quill Lock Lever AssemblyThread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Electrical Cabinet & Control Panel Parts List Circuit Breaker AB SP3D320 20A1801-2 1802-2 1803-1 Front Machine Labels ONE-SHOT Oiler LabelRear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com