Manuals / Southbend / Power Tools / Lathe

Southbend sb1016 owner manual Accessories Maintenance

Models: sb1016

1 144

Download 144 pages 49.47 Kb

Page 4

Power Feed	54
Power Feed Controls	54
Threading	56
Power Feed Lever	56
Half Nut Lever	56
Thread Dial & Chart Overview	56
Using Thread Dial and Chart	57
Understanding Thread & Feed Rate Chart	59
Positioning Gearbox Levers	59
Repositioning Change Gears	60
Cutting Fluid System	61
ACCESSORIES	62
MAINTENANCE	64
Maintenance Schedule	64
Cleaning	64
Maintenance Chart	65
Lubrication	66
Headstock	66
Quick Change Gearbox	69
Apron	70
Lead Screw	70
Ways & Slides	70
Unpainted & Machined Surfaces	71
Ball Oilers	71
Change Gears	72
Cutting Fluid System	73
Hazards	73
Adding Fluid	73
Changing Cutting Fluid	74
Cleaning Electrical Box	75
Machine Storage	76
SERVICE	77
Backlash Adjustment	77
Compound Leadscrew	77
Cross Slide Leadscrew	77
Leadscrew End Play Adjustment	78
Gib Adjustment	78
Compound & Cross Slide Gibs	78
Saddle Gibs	79
Tailstock Gib	80
Half Nut Adjustment	80
V-Belts	81
Brake Inspection & Replacement	82
Leadscrew Shear Pin Replacement	85
Gap Removal & Installation	87
TROUBLESHOOTING	88

ELECTRICAL	91
Electrical Safety Instructions	91
Wiring Overview	92
SB1016/36 Component Location Index	93
SB1016/36 Electrical Box Wiring	94
SB1016/36 Electrical Box Wiring	95
SB1016/36 Electrical Box	96
SB1016 220V Spindle Motor	97
SB1036 440V Spindle Motor	97
SB1016 220V
Oil Pump Motor & Pressure Sensor	98
SB1036 440V
Oil Pump Motor & Pressure Sensor	98
SB1016 220V Coolant Pump Wiring	99
SB1036 440V Coolant Pump Wiring	99
SB1016/36 Control Panel Wiring	100
SB1016/36 Spindle Rotation Switch	101
SB1016/36 Power Connection	101
SB1016/36 Additional Component Wiring	102
PARTS	103
Headstock Controls	103
Headstock Internal Gears	105
Headstock Transfer Gears	107
Gearbox Gears	109
Gearbox Controls A	111
Gearbox Controls B	112
Apron Front	114
Apron Rear	115
Compound Slide & Tool Post	118
Cross Slide & Saddle A	119
Cross Slide & Saddle B	120
Bed & Shafts	122
End Gears	124
Motor & Lubrication	125
Cabinets & Panels	127
Tailstock	129
Thread Dial	131
Micrometer Stop	131
Steady Rest	132
Follow Rest	133
Brake System	134
Electrical Cabinet & Control Panel	135
Accessories	137
Front Machine Labels	138
Rear Machine Labels	139
WARRANTY & RETURNS	141

Image 4

Southbend sb1016 owner manual Accessories Maintenance

Contents

18 & 60 EVS Toolroom Lathes Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Accessories Maintenance Features About These MachinesForeword CapabilitiesIdentiﬁcation 18 x 60 Variable Speed Toolroom Lathe EVS11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety For Assembly Preparation OverviewThings Youll Need Typical preparation process is as followsPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationCorrecting Phase Polarity Yaskawa Drive To establish the correct phase polarityCircuit Requirements for 220V Model SB1016 Grounding RequirementsMachine incoming power supply wires Unpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move your latheLeveling Leveling & MountingBolting to Concrete Floors Adding Cutting Fluid AssemblyLubricating Lathe Connecting to Power Machine power connection locationsTest Run To test run your machineON/OFF Starting the lathe Spindle Break-In To complete the spindle break-inQuick change gearbox in neutral position Recommended Adjustments Factory adjustments that should be veriﬁedOperation Overview Headstock Controls Main Power ControlControl Panel Carriage Controls Carriage controlsTailstock Controls Chip DrawerFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate To mount a chuck or faceplateInstalling and Adjusting Camlock Studs To install or adjust camlock studs onto a chuck or faceplateExample of camlock stud depth mark Changing Jaws Jaw ChuckTo change the jaw To mount a workpiece in the 3-jaw chuck Mounting WorkpieceTo mount a workpiece on the 4-jaw chuck Tailstock Offsetting Installing ToolingTo install a tapered drill or chuck To remove a tapered drill bit or chuck arborAligning To align the tailstock offset to the spindle centerlineLooking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Centers Mounting Center in SpindleDead Centers Live CentersTo install and use the steady rest Steady RestMounting Center in Tailstock Removing Center from TailstockCompound Slide Follow RestTo set the compound slide at a certain angle Aligning Cutting Tool with Spindle Centerline Way Tool PostTo load the tool post Micrometer Stop To adjust the micrometer stopTo align the cutting tool with the tailstock center Manual Feed Spindle SpeedSetting Spindle Speed Spindle speed range chartPower Feed Power Feed ControlsTo engage the power feed To use the apron feed direction knob during lathe operationsPower Feed Lever Thread Dial & Chart OverviewThreading Half Nut LeverUsing Thread Dial and Chart TPI 2-54 Not Divisible ByOdd Numbered TPI ⁄2 Fractional TPIOther Fractional TPI 27⁄8 TPIUnderstanding Thread & Feed Rate Chart Positioning Gearbox LeversAlternate Position Repositioning Change GearsConﬁguring Change Gears Cutting Fluid System To use the cutting ﬂuid system on your latheAccessories SB1240-MT#5 High Performance Live CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule CleaningAnnual Service Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilTo to change the headstock oil Changing headstock oil Quick Change Gearbox Priming the Oil PumpTo prime the oil pump Changing OilLead Screw ApronWays & Slides Unpainted & Machined Surfaces Ball OilersAnnual Maintenance Change GearsHandling & Care LubricatingHazards Adding FluidChanging Cutting Fluid To change the cutting ﬂuidCleaning Electrical Box To clean the fans and electrical boxMachine Storage To prepare your machine for short-term storage up to a yearCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide GibsTo adjust the saddle gibs Saddle GibsHalf Nut Adjustment To adjust the tailstock gibTo adjust the half nut gib Tailstock GibTo adjust the V-belts BeltsBrake Inspection & Replacement To replace the brake shoesBrake pedal motor kill switch Complete brake system Leadscrew Shear Pin Replacement To replace the shear pinAligned shear pin bores To re-install the gap insert Gap Removal InstallationTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Electrical Safety Instructions Wiring Diagram Color KEYWiring Overview SB1016/36 Component Location Index Component location indexTo Control Panel, SB1016/36 Electrical Box Wiring BoardSB1016/36 Electrical Box Electrical boxSB1016 220V Spindle Motor SB1036 440V Spindle MotorSB1016 Oil Pump Motor & Pressure Sensor SB1036SB1016 220V Cutting Fluid Pump Wiring SB1036 440V Cutting Fluid Pump WiringSB1016/36 Control Panel Wiring Control panel location To Electrical Box,SB1016/36 Spindle ON/OFF Switch SB1016/36 Power ConnectionSB1016/36 Additional Component Wiring PontnetHeadstock Controls Headstock Controls Parts List DescriptionInternal Gears HeadstockHeadstock Internal Gears Parts List Gear 48THeadstock Transfer Gears Headstock Transfer Gears Parts List Gear 24TGears For Machines Mfg. Since 7/09 109Gearbox Gears Parts List PR11MGearbox Controls a Gearbox Controls B Gearbox Controls Parts List PCAP15MApron Front Apron Rear Apron Parts List 117 Compound Slide & Tool Post 712Cross Slide & Saddle a Cross Slide & Saddle B Cross Slide & Saddle Parts List PRP28M Roll PIN 5 XBed & Shafts Bed & Shafts Parts List End Gears Lubrication Motor & Lubrication Parts List DescriptionCabinets & Panels Cabinets & Panels Parts List Access Panel1325 Tailstock Parts List Quill Lock Lever AssemblyThread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Electrical Cabinet & Control Panel Parts List Circuit Breaker AB SP3D320 20A1801-2 1802-2 1803-1 Front Machine Labels ONE-SHOT Oiler LabelRear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com