Accessories Maintenance | Southbend sb1016 guide

Power Feed	54
Power Feed Controls	54
Threading	56
Power Feed Lever	56
Half Nut Lever	56
Thread Dial & Chart Overview	56
Using Thread Dial and Chart	57
Understanding Thread & Feed Rate Chart	59
Positioning Gearbox Levers	59
Repositioning Change Gears	60
Cutting Fluid System	61
ACCESSORIES	62
MAINTENANCE	64
Maintenance Schedule	64
Cleaning	64
Maintenance Chart	65
Lubrication	66
Headstock	66
Quick Change Gearbox	69
Apron	70
Lead Screw	70
Ways & Slides	70
Unpainted & Machined Surfaces	71
Ball Oilers	71
Change Gears	72
Cutting Fluid System	73
Hazards	73
Adding Fluid	73
Changing Cutting Fluid	74
Cleaning Electrical Box	75
Machine Storage	76
SERVICE	77
Backlash Adjustment	77
Compound Leadscrew	77
Cross Slide Leadscrew	77
Leadscrew End Play Adjustment	78
Gib Adjustment	78
Compound & Cross Slide Gibs	78
Saddle Gibs	79
Tailstock Gib	80
Half Nut Adjustment	80
V-Belts	81
Brake Inspection & Replacement	82
Leadscrew Shear Pin Replacement	85
Gap Removal & Installation	87
TROUBLESHOOTING	88

ELECTRICAL	91
Electrical Safety Instructions	91
Wiring Overview	92
SB1016/36 Component Location Index	93
SB1016/36 Electrical Box Wiring	94
SB1016/36 Electrical Box Wiring	95
SB1016/36 Electrical Box	96
SB1016 220V Spindle Motor	97
SB1036 440V Spindle Motor	97
SB1016 220V
Oil Pump Motor & Pressure Sensor	98
SB1036 440V
Oil Pump Motor & Pressure Sensor	98
SB1016 220V Coolant Pump Wiring	99
SB1036 440V Coolant Pump Wiring	99
SB1016/36 Control Panel Wiring	100
SB1016/36 Spindle Rotation Switch	101
SB1016/36 Power Connection	101
SB1016/36 Additional Component Wiring	102
PARTS	103
Headstock Controls	103
Headstock Internal Gears	105
Headstock Transfer Gears	107
Gearbox Gears	109
Gearbox Controls A	111
Gearbox Controls B	112
Apron Front	114
Apron Rear	115
Compound Slide & Tool Post	118
Cross Slide & Saddle A	119
Cross Slide & Saddle B	120
Bed & Shafts	122
End Gears	124
Motor & Lubrication	125
Cabinets & Panels	127
Tailstock	129
Thread Dial	131
Micrometer Stop	131
Steady Rest	132
Follow Rest	133
Brake System	134
Electrical Cabinet & Control Panel	135
Accessories	137
Front Machine Labels	138
Rear Machine Labels	139
WARRANTY & RETURNS	141

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Southbend sb1016 owner manual Accessories Maintenance

Contents

18 & 60 EVS Toolroom Lathes Updates Customer ServiceScope of Manual Manual Feedback Table of Contents Accessories Maintenance Features About These MachinesForeword Capabilities Identiﬁcation 18 x 60 Variable Speed Toolroom Lathe EVS 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Metal Lathe Safety For Assembly Preparation OverviewThings Youll Need Typical preparation process is as follows Power Supply Requirements AvailabilityFull-Load Current Rating Circuit Information Correcting Phase Polarity Yaskawa Drive To establish the correct phase polarityCircuit Requirements for 220V Model SB1016 Grounding Requirements Machine incoming power supply wires Unpacking Inventory Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move your lathe Leveling Leveling & MountingBolting to Concrete Floors Adding Cutting Fluid AssemblyLubricating Lathe Connecting to Power Machine power connection locations Test Run To test run your machine ON/OFF Starting the lathe Spindle Break-In To complete the spindle break-in Quick change gearbox in neutral position Recommended Adjustments Factory adjustments that should be veriﬁed Operation Overview Headstock Controls Main Power ControlControl Panel Carriage Controls Carriage controls Tailstock Controls Chip Drawer Foot Brake Removing Chuck or Faceplate Mounting Chuck or Faceplate To mount a chuck or faceplate Installing and Adjusting Camlock Studs To install or adjust camlock studs onto a chuck or faceplate Example of camlock stud depth mark Changing Jaws Jaw ChuckTo change the jaw To mount a workpiece in the 3-jaw chuck Mounting WorkpieceTo mount a workpiece on the 4-jaw chuck Tailstock Offsetting Installing Tooling To install a tapered drill or chuck To remove a tapered drill bit or chuck arbor Aligning To align the tailstock offset to the spindle centerline Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Centers Mounting Center in SpindleDead Centers Live Centers To install and use the steady rest Steady RestMounting Center in Tailstock Removing Center from Tailstock Compound Slide Follow RestTo set the compound slide at a certain angle Aligning Cutting Tool with Spindle Centerline Way Tool PostTo load the tool post Micrometer Stop To adjust the micrometer stopTo align the cutting tool with the tailstock center Manual Feed Spindle Speed Setting Spindle Speed Spindle speed range chart Power Feed Power Feed Controls To engage the power feed To use the apron feed direction knob during lathe operations Power Feed Lever Thread Dial & Chart OverviewThreading Half Nut Lever Using Thread Dial and Chart TPI 2-54 Not Divisible ByOdd Numbered TPI ⁄2 Fractional TPI Other Fractional TPI 27⁄8 TPI Understanding Thread & Feed Rate Chart Positioning Gearbox Levers Alternate Position Repositioning Change GearsConﬁguring Change Gears Cutting Fluid System To use the cutting ﬂuid system on your lathe Accessories SB1240-MT#5 High Performance Live Center SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule Cleaning Annual Service Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilTo to change the headstock oil Changing headstock oil Quick Change Gearbox Priming the Oil PumpTo prime the oil pump Changing Oil Lead Screw ApronWays & Slides Unpainted & Machined Surfaces Ball Oilers Annual Maintenance Change GearsHandling & Care Lubricating Hazards Adding Fluid Changing Cutting Fluid To change the cutting ﬂuid Cleaning Electrical Box To clean the fans and electrical box Machine Storage To prepare your machine for short-term storage up to a year Compound Leadscrew Backlash AdjustmentCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide Gibs To adjust the saddle gibs Saddle Gibs Half Nut Adjustment To adjust the tailstock gibTo adjust the half nut gib Tailstock Gib To adjust the V-belts Belts Brake Inspection & Replacement To replace the brake shoes Brake pedal motor kill switch Complete brake system Leadscrew Shear Pin Replacement To replace the shear pin Aligned shear pin bores To re-install the gap insert Gap Removal InstallationTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Electrical Safety Instructions Wiring Diagram Color KEY Wiring Overview SB1016/36 Component Location Index Component location index To Control Panel, SB1016/36 Electrical Box Wiring Board SB1016/36 Electrical Box Electrical box SB1016 220V Spindle Motor SB1036 440V Spindle Motor SB1016 Oil Pump Motor & Pressure Sensor SB1036 SB1016 220V Cutting Fluid Pump Wiring SB1036 440V Cutting Fluid Pump Wiring SB1016/36 Control Panel Wiring Control panel location To Electrical Box, SB1016/36 Spindle ON/OFF Switch SB1016/36 Power Connection SB1016/36 Additional Component Wiring Pontnet Headstock Controls Headstock Controls Parts List Description Internal Gears Headstock Headstock Internal Gears Parts List Gear 48T Headstock Transfer Gears Headstock Transfer Gears Parts List Gear 24T Gears For Machines Mfg. Since 7/09 109 Gearbox Gears Parts List PR11M Gearbox Controls a Gearbox Controls B Gearbox Controls Parts List PCAP15M Apron Front Apron Rear Apron Parts List 117 Compound Slide & Tool Post 712 Cross Slide & Saddle a Cross Slide & Saddle B Cross Slide & Saddle Parts List PRP28M Roll PIN 5 X Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Motor & Lubrication Parts List Description Cabinets & Panels Cabinets & Panels Parts List Access Panel 1325 Tailstock Parts List Quill Lock Lever Assembly Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Electrical Cabinet & Control Panel Parts List Circuit Breaker AB SP3D320 20A 1801-2 1802-2 1803-1 Front Machine Labels ONE-SHOT Oiler Label Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com