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Southbend sb1016 owner manual 18 & 60 EVS Toolroom Lathes

Models: sb1016

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18" & 60" EVS TOOLROOM LATHES

MODEL SB1016 - 220V Three Phase

MODEL SB1036 - 440V Three Phase

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!

© August, 2010 by South Bend Lathe Co.

For Machines Mfg. Since 7/09

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Southbend sb1016 owner manual 18 & 60 EVS Toolroom Lathes

Contents

18 & 60 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories Maintenance About These Machines FeaturesForeword Capabilities18 x 60 Variable Speed Toolroom Lathe EVS Identiﬁcation11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Preparation Overview For AssemblyThings Youll Need Typical preparation process is as followsAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationTo establish the correct phase polarity Correcting Phase Polarity Yaskawa DriveCircuit Requirements for 220V Model SB1016 Grounding RequirementsMachine incoming power supply wires Inventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move your lathe Lifting & MovingLeveling Leveling & MountingBolting to Concrete Floors Adding Cutting Fluid AssemblyLubricating Lathe Machine power connection locations Connecting to PowerTo test run your machine Test RunON/OFF Starting the lathe To complete the spindle break-in Spindle Break-InQuick change gearbox in neutral position Factory adjustments that should be veriﬁed Recommended AdjustmentsOperation Overview Headstock Controls Main Power ControlControl Panel Carriage controls Carriage ControlsChip Drawer Tailstock ControlsRemoving Chuck or Faceplate Foot BrakeTo mount a chuck or faceplate Mounting Chuck or FaceplateTo install or adjust camlock studs onto a chuck or faceplate Installing and Adjusting Camlock StudsExample of camlock stud depth mark Changing Jaws Jaw ChuckTo change the jaw To mount a workpiece in the 3-jaw chuck Mounting WorkpieceTo mount a workpiece on the 4-jaw chuck Tailstock Installing Tooling OffsettingTo remove a tapered drill bit or chuck arbor To install a tapered drill or chuckTo align the tailstock offset to the spindle centerline AligningLooking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Mounting Center in Spindle CentersDead Centers Live CentersSteady Rest To install and use the steady restMounting Center in Tailstock Removing Center from TailstockCompound Slide Follow RestTo set the compound slide at a certain angle Aligning Cutting Tool with Spindle Centerline Way Tool PostTo load the tool post Micrometer Stop To adjust the micrometer stopTo align the cutting tool with the tailstock center Spindle Speed Manual FeedSpindle speed range chart Setting Spindle SpeedPower Feed Controls Power FeedTo use the apron feed direction knob during lathe operations To engage the power feedThread Dial & Chart Overview Power Feed LeverThreading Half Nut LeverTPI 2-54 Not Divisible By Using Thread Dial and ChartOdd Numbered TPI ⁄2 Fractional TPI27⁄8 TPI Other Fractional TPIPositioning Gearbox Levers Understanding Thread & Feed Rate ChartAlternate Position Repositioning Change GearsConﬁguring Change Gears To use the cutting ﬂuid system on your lathe Cutting Fluid SystemSB1240-MT#5 High Performance Live Center AccessoriesSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilTo to change the headstock oil Changing headstock oil Priming the Oil Pump Quick Change GearboxTo prime the oil pump Changing OilLead Screw ApronWays & Slides Ball Oilers Unpainted & Machined SurfacesChange Gears Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting ﬂuid Changing Cutting FluidTo clean the fans and electrical box Cleaning Electrical BoxTo prepare your machine for short-term storage up to a year Machine StorageCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide GibsSaddle Gibs To adjust the saddle gibsTo adjust the tailstock gib Half Nut AdjustmentTo adjust the half nut gib Tailstock GibBelts To adjust the V-beltsTo replace the brake shoes Brake Inspection & ReplacementBrake pedal motor kill switch Complete brake system To replace the shear pin Leadscrew Shear Pin ReplacementAligned shear pin bores To re-install the gap insert Gap Removal InstallationTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Wiring Diagram Color KEY Electrical Safety InstructionsWiring Overview Component location index SB1016/36 Component Location IndexTo Control Panel, Board SB1016/36 Electrical Box WiringElectrical box SB1016/36 Electrical BoxSB1036 440V Spindle Motor SB1016 220V Spindle MotorSB1036 SB1016 Oil Pump Motor & Pressure SensorSB1036 440V Cutting Fluid Pump Wiring SB1016 220V Cutting Fluid Pump WiringControl panel location To Electrical Box, SB1016/36 Control Panel WiringSB1016/36 Power Connection SB1016/36 Spindle ON/OFF SwitchPontnet SB1016/36 Additional Component WiringHeadstock Controls Description Headstock Controls Parts ListHeadstock Internal GearsGear 48T Headstock Internal Gears Parts ListHeadstock Transfer Gears Gear 24T Headstock Transfer Gears Parts ListFor Machines Mfg. Since 7/09 109 GearsPR11M Gearbox Gears Parts ListGearbox Controls a Gearbox Controls B PCAP15M Gearbox Controls Parts ListApron Front Apron Rear Apron Parts List 117 712 Compound Slide & Tool PostCross Slide & Saddle a Cross Slide & Saddle B PRP28M Roll PIN 5 X Cross Slide & Saddle Parts ListBed & Shafts Bed & Shafts Parts List End Gears Lubrication Description Motor & Lubrication Parts ListCabinets & Panels Access Panel Cabinets & Panels Parts List1325 Quill Lock Lever Assembly Tailstock Parts ListThread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Circuit Breaker AB SP3D320 20A Electrical Cabinet & Control Panel Parts List1801-2 1802-2 1803-1 ONE-SHOT Oiler Label Front Machine LabelsRear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com