18 & 60 EVS Toolroom Lathes | Southbend sb1016 instruction

18" & 60" EVS TOOLROOM LATHES

MODEL SB1016 - 220V Three Phase

MODEL SB1036 - 440V Three Phase

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!

© August, 2010 by South Bend Lathe Co.

For Machines Mfg. Since 7/09

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Southbend sb1016 owner manual 18 & 60 EVS Toolroom Lathes

Contents

18 & 60 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Accessories Maintenance About These Machines FeaturesForeword Capabilities 18 x 60 Variable Speed Toolroom Lathe EVS Identiﬁcation 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Preparation Overview For AssemblyThings Youll Need Typical preparation process is as follows Availability Power Supply RequirementsFull-Load Current Rating Circuit Information To establish the correct phase polarity Correcting Phase Polarity Yaskawa DriveCircuit Requirements for 220V Model SB1016 Grounding Requirements Machine incoming power supply wires Inventory Unpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move your lathe Lifting & Moving Leveling Leveling & MountingBolting to Concrete Floors Adding Cutting Fluid AssemblyLubricating Lathe Machine power connection locations Connecting to Power To test run your machine Test Run ON/OFF Starting the lathe To complete the spindle break-in Spindle Break-In Quick change gearbox in neutral position Factory adjustments that should be veriﬁed Recommended Adjustments Operation Overview Headstock Controls Main Power ControlControl Panel Carriage controls Carriage Controls Chip Drawer Tailstock Controls Removing Chuck or Faceplate Foot Brake To mount a chuck or faceplate Mounting Chuck or Faceplate To install or adjust camlock studs onto a chuck or faceplate Installing and Adjusting Camlock Studs Example of camlock stud depth mark Changing Jaws Jaw ChuckTo change the jaw To mount a workpiece in the 3-jaw chuck Mounting WorkpieceTo mount a workpiece on the 4-jaw chuck Tailstock Installing Tooling Offsetting To remove a tapered drill bit or chuck arbor To install a tapered drill or chuck To align the tailstock offset to the spindle centerline Aligning Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Mounting Center in Spindle CentersDead Centers Live Centers Steady Rest To install and use the steady restMounting Center in Tailstock Removing Center from Tailstock Compound Slide Follow RestTo set the compound slide at a certain angle Aligning Cutting Tool with Spindle Centerline Way Tool PostTo load the tool post Micrometer Stop To adjust the micrometer stopTo align the cutting tool with the tailstock center Spindle Speed Manual Feed Spindle speed range chart Setting Spindle Speed Power Feed Controls Power Feed To use the apron feed direction knob during lathe operations To engage the power feed Thread Dial & Chart Overview Power Feed LeverThreading Half Nut Lever TPI 2-54 Not Divisible By Using Thread Dial and ChartOdd Numbered TPI ⁄2 Fractional TPI 27⁄8 TPI Other Fractional TPI Positioning Gearbox Levers Understanding Thread & Feed Rate Chart Alternate Position Repositioning Change GearsConﬁguring Change Gears To use the cutting ﬂuid system on your lathe Cutting Fluid System SB1240-MT#5 High Performance Live Center Accessories SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance Schedule Annual Service Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilTo to change the headstock oil Changing headstock oil Priming the Oil Pump Quick Change GearboxTo prime the oil pump Changing Oil Lead Screw ApronWays & Slides Ball Oilers Unpainted & Machined Surfaces Change Gears Annual MaintenanceHandling & Care Lubricating Adding Fluid Hazards To change the cutting ﬂuid Changing Cutting Fluid To clean the fans and electrical box Cleaning Electrical Box To prepare your machine for short-term storage up to a year Machine Storage Compound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide Gibs Saddle Gibs To adjust the saddle gibs To adjust the tailstock gib Half Nut AdjustmentTo adjust the half nut gib Tailstock Gib Belts To adjust the V-belts To replace the brake shoes Brake Inspection & Replacement Brake pedal motor kill switch Complete brake system To replace the shear pin Leadscrew Shear Pin Replacement Aligned shear pin bores To re-install the gap insert Gap Removal InstallationTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Wiring Diagram Color KEY Electrical Safety Instructions Wiring Overview Component location index SB1016/36 Component Location Index To Control Panel, Board SB1016/36 Electrical Box Wiring Electrical box SB1016/36 Electrical Box SB1036 440V Spindle Motor SB1016 220V Spindle Motor SB1036 SB1016 Oil Pump Motor & Pressure Sensor SB1036 440V Cutting Fluid Pump Wiring SB1016 220V Cutting Fluid Pump Wiring Control panel location To Electrical Box, SB1016/36 Control Panel Wiring SB1016/36 Power Connection SB1016/36 Spindle ON/OFF Switch Pontnet SB1016/36 Additional Component Wiring Headstock Controls Description Headstock Controls Parts List Headstock Internal Gears Gear 48T Headstock Internal Gears Parts List Headstock Transfer Gears Gear 24T Headstock Transfer Gears Parts List For Machines Mfg. Since 7/09 109 Gears PR11M Gearbox Gears Parts List Gearbox Controls a Gearbox Controls B PCAP15M Gearbox Controls Parts List Apron Front Apron Rear Apron Parts List 117 712 Compound Slide & Tool Post Cross Slide & Saddle a Cross Slide & Saddle B PRP28M Roll PIN 5 X Cross Slide & Saddle Parts List Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Description Motor & Lubrication Parts List Cabinets & Panels Access Panel Cabinets & Panels Parts List 1325 Quill Lock Lever Assembly Tailstock Parts List Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Circuit Breaker AB SP3D320 20A Electrical Cabinet & Control Panel Parts List 1801-2 1802-2 1803-1 ONE-SHOT Oiler Label Front Machine Labels Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com