@=*1 | Southbend sb1016 specification

Model SB1016/SB1036

I N T R O D U C T I O N

For Machines Mfg. Since 7/09

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Southbend sb1016 owner manual @=*1

Contents

18 & 60 EVS Toolroom Lathes Updates Customer ServiceScope of Manual Manual Feedback Table of Contents Accessories Maintenance Features About These MachinesForeword Capabilities Identiﬁcation 18 x 60 Variable Speed Toolroom Lathe EVS 11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Metal Lathe Safety For Assembly Preparation OverviewThings Youll Need Typical preparation process is as follows Power Supply Requirements AvailabilityFull-Load Current Rating Circuit Information Correcting Phase Polarity Yaskawa Drive To establish the correct phase polarityCircuit Requirements for 220V Model SB1016 Grounding Requirements Machine incoming power supply wires Unpacking Inventory Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move your lathe Leveling & Mounting LevelingBolting to Concrete Floors Assembly Adding Cutting FluidLubricating Lathe Connecting to Power Machine power connection locations Test Run To test run your machine ON/OFF Starting the lathe Spindle Break-In To complete the spindle break-in Quick change gearbox in neutral position Recommended Adjustments Factory adjustments that should be veriﬁed Operation Overview Main Power Control Headstock ControlsControl Panel Carriage Controls Carriage controls Tailstock Controls Chip Drawer Foot Brake Removing Chuck or Faceplate Mounting Chuck or Faceplate To mount a chuck or faceplate Installing and Adjusting Camlock Studs To install or adjust camlock studs onto a chuck or faceplate Example of camlock stud depth mark Jaw Chuck Changing JawsTo change the jaw Mounting Workpiece To mount a workpiece in the 3-jaw chuckTo mount a workpiece on the 4-jaw chuck Tailstock Offsetting Installing Tooling To install a tapered drill or chuck To remove a tapered drill bit or chuck arbor Aligning To align the tailstock offset to the spindle centerline Looking down from above Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Centers Mounting Center in SpindleDead Centers Live Centers To install and use the steady rest Steady RestMounting Center in Tailstock Removing Center from Tailstock Follow Rest Compound SlideTo set the compound slide at a certain angle Way Tool Post Aligning Cutting Tool with Spindle CenterlineTo load the tool post To adjust the micrometer stop Micrometer StopTo align the cutting tool with the tailstock center Manual Feed Spindle Speed Setting Spindle Speed Spindle speed range chart Power Feed Power Feed Controls To engage the power feed To use the apron feed direction knob during lathe operations Power Feed Lever Thread Dial & Chart OverviewThreading Half Nut Lever Using Thread Dial and Chart TPI 2-54 Not Divisible ByOdd Numbered TPI ⁄2 Fractional TPI Other Fractional TPI 27⁄8 TPI Understanding Thread & Feed Rate Chart Positioning Gearbox Levers Repositioning Change Gears Alternate PositionConﬁguring Change Gears Cutting Fluid System To use the cutting ﬂuid system on your lathe Accessories SB1240-MT#5 High Performance Live Center SBL Gearhead T-Shirt SBL One Good Turn T-Shirt Maintenance Schedule Cleaning Annual Service Oil Pressure Safety Switch LubricationHeadstock Checking & Adding Oil Changing Headstock OilTo to change the headstock oil Changing headstock oil Quick Change Gearbox Priming the Oil PumpTo prime the oil pump Changing Oil Apron Lead ScrewWays & Slides Unpainted & Machined Surfaces Ball Oilers Annual Maintenance Change GearsHandling & Care Lubricating Hazards Adding Fluid Changing Cutting Fluid To change the cutting ﬂuid Cleaning Electrical Box To clean the fans and electrical box Machine Storage To prepare your machine for short-term storage up to a year Backlash Adjustment Compound LeadscrewCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide Gibs To adjust the saddle gibs Saddle Gibs Half Nut Adjustment To adjust the tailstock gibTo adjust the half nut gib Tailstock Gib To adjust the V-belts Belts Brake Inspection & Replacement To replace the brake shoes Brake pedal motor kill switch Complete brake system Leadscrew Shear Pin Replacement To replace the shear pin Aligned shear pin bores Gap Removal Installation To re-install the gap insertTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Electrical Safety Instructions Wiring Diagram Color KEY Wiring Overview SB1016/36 Component Location Index Component location index To Control Panel, SB1016/36 Electrical Box Wiring Board SB1016/36 Electrical Box Electrical box SB1016 220V Spindle Motor SB1036 440V Spindle Motor SB1016 Oil Pump Motor & Pressure Sensor SB1036 SB1016 220V Cutting Fluid Pump Wiring SB1036 440V Cutting Fluid Pump Wiring SB1016/36 Control Panel Wiring Control panel location To Electrical Box, SB1016/36 Spindle ON/OFF Switch SB1016/36 Power Connection SB1016/36 Additional Component Wiring Pontnet Headstock Controls Headstock Controls Parts List Description Internal Gears Headstock Headstock Internal Gears Parts List Gear 48T Headstock Transfer Gears Headstock Transfer Gears Parts List Gear 24T Gears For Machines Mfg. Since 7/09 109 Gearbox Gears Parts List PR11M Gearbox Controls a Gearbox Controls B Gearbox Controls Parts List PCAP15M Apron Front Apron Rear Apron Parts List 117 Compound Slide & Tool Post 712 Cross Slide & Saddle a Cross Slide & Saddle B Cross Slide & Saddle Parts List PRP28M Roll PIN 5 X Bed & Shafts Bed & Shafts Parts List End Gears Lubrication Motor & Lubrication Parts List Description Cabinets & Panels Cabinets & Panels Parts List Access Panel 1325 Tailstock Parts List Quill Lock Lever Assembly Thread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Electrical Cabinet & Control Panel Parts List Circuit Breaker AB SP3D320 20A 1801-2 1802-2 1803-1 Front Machine Labels ONE-SHOT Oiler Label Rear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com