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Southbend sb1016 owner manual @=*1

Models: sb1016

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Download 144 pages 49.47 Kb

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For Machines Mfg. Since 7/09

I N T R O D U C T I O N

Model SB1016/SB1036

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Southbend sb1016 owner manual @=*1

Contents

18 & 60 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories Maintenance About These Machines FeaturesForeword Capabilities18 x 60 Variable Speed Toolroom Lathe EVS Identiﬁcation11,0$0 $%# @=*1 #$! %& $ 01 !!23#,34 %0&*0. !6 +101*04 6 78 9-6! +-1 070 $!, 2 !!2 , #, 61 6 .,+ * 4 01 @=*1 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Preparation Overview For AssemblyThings Youll Need Typical preparation process is as followsAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationTo establish the correct phase polarity Correcting Phase Polarity Yaskawa DriveCircuit Requirements for 220V Model SB1016 Grounding RequirementsMachine incoming power supply wires Inventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move your lathe Lifting & MovingLeveling & Mounting LevelingBolting to Concrete Floors Assembly Adding Cutting FluidLubricating Lathe Machine power connection locations Connecting to PowerTo test run your machine Test RunON/OFF Starting the lathe To complete the spindle break-in Spindle Break-InQuick change gearbox in neutral position Factory adjustments that should be veriﬁed Recommended AdjustmentsOperation Overview Main Power Control Headstock ControlsControl Panel Carriage controls Carriage ControlsChip Drawer Tailstock ControlsRemoving Chuck or Faceplate Foot BrakeTo mount a chuck or faceplate Mounting Chuck or FaceplateTo install or adjust camlock studs onto a chuck or faceplate Installing and Adjusting Camlock StudsExample of camlock stud depth mark Jaw Chuck Changing JawsTo change the jaw Mounting Workpiece To mount a workpiece in the 3-jaw chuckTo mount a workpiece on the 4-jaw chuck Tailstock Installing Tooling OffsettingTo remove a tapered drill bit or chuck arbor To install a tapered drill or chuckTo align the tailstock offset to the spindle centerline AligningLooking down from above Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Mounting Center in Spindle CentersDead Centers Live CentersSteady Rest To install and use the steady restMounting Center in Tailstock Removing Center from TailstockFollow Rest Compound SlideTo set the compound slide at a certain angle Way Tool Post Aligning Cutting Tool with Spindle CenterlineTo load the tool post To adjust the micrometer stop Micrometer StopTo align the cutting tool with the tailstock center Spindle Speed Manual FeedSpindle speed range chart Setting Spindle SpeedPower Feed Controls Power FeedTo use the apron feed direction knob during lathe operations To engage the power feedThread Dial & Chart Overview Power Feed LeverThreading Half Nut LeverTPI 2-54 Not Divisible By Using Thread Dial and ChartOdd Numbered TPI ⁄2 Fractional TPI27⁄8 TPI Other Fractional TPIPositioning Gearbox Levers Understanding Thread & Feed Rate ChartRepositioning Change Gears Alternate PositionConﬁguring Change Gears To use the cutting ﬂuid system on your lathe Cutting Fluid SystemSB1240-MT#5 High Performance Live Center AccessoriesSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Oil Pressure Safety Switch LubricationHeadstock Checking & Adding Oil Changing Headstock OilTo to change the headstock oil Changing headstock oil Priming the Oil Pump Quick Change GearboxTo prime the oil pump Changing OilApron Lead ScrewWays & Slides Ball Oilers Unpainted & Machined SurfacesChange Gears Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting ﬂuid Changing Cutting FluidTo clean the fans and electrical box Cleaning Electrical BoxTo prepare your machine for short-term storage up to a year Machine StorageBacklash Adjustment Compound LeadscrewCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo adjust the compound and cross slide gibs Compound & Cross Slide GibsSaddle Gibs To adjust the saddle gibsTo adjust the tailstock gib Half Nut AdjustmentTo adjust the half nut gib Tailstock GibBelts To adjust the V-beltsTo replace the brake shoes Brake Inspection & ReplacementBrake pedal motor kill switch Complete brake system To replace the shear pin Leadscrew Shear Pin ReplacementAligned shear pin bores Gap Removal Installation To re-install the gap insertTo remove the gap insert R R a N T Y R R a N T Y R R a N T Y Wiring Diagram Color KEY Electrical Safety InstructionsWiring Overview Component location index SB1016/36 Component Location IndexTo Control Panel, Board SB1016/36 Electrical Box WiringElectrical box SB1016/36 Electrical BoxSB1036 440V Spindle Motor SB1016 220V Spindle MotorSB1036 SB1016 Oil Pump Motor & Pressure SensorSB1036 440V Cutting Fluid Pump Wiring SB1016 220V Cutting Fluid Pump WiringControl panel location To Electrical Box, SB1016/36 Control Panel WiringSB1016/36 Power Connection SB1016/36 Spindle ON/OFF SwitchPontnet SB1016/36 Additional Component WiringHeadstock Controls Description Headstock Controls Parts ListHeadstock Internal GearsGear 48T Headstock Internal Gears Parts ListHeadstock Transfer Gears Gear 24T Headstock Transfer Gears Parts ListFor Machines Mfg. Since 7/09 109 GearsPR11M Gearbox Gears Parts ListGearbox Controls a Gearbox Controls B PCAP15M Gearbox Controls Parts ListApron Front Apron Rear Apron Parts List 117 712 Compound Slide & Tool PostCross Slide & Saddle a Cross Slide & Saddle B PRP28M Roll PIN 5 X Cross Slide & Saddle Parts ListBed & Shafts Bed & Shafts Parts List End Gears Lubrication Description Motor & Lubrication Parts ListCabinets & Panels Access Panel Cabinets & Panels Parts List1325 Quill Lock Lever Assembly Tailstock Parts ListThread Dial Micrometer Stop Steady Rest Finger Assembly 1551 1552 1553 1555 1556 1554 Brake System Electrical Cabinet & Control Panel Circuit Breaker AB SP3D320 20A Electrical Cabinet & Control Panel Parts List1801-2 1802-2 1803-1 ONE-SHOT Oiler Label Front Machine LabelsRear Machine Labels Model SB1016/SB1036 For Machines Mfg. Since 7/09 140 Warranty Southbendlathe.com