Sand Pro 2020/3020/5020 Product Records and Maintenance | Toro

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Product Records and Maintenance

Sand Pro 2020/3020/5020

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Product Records and Maintenance

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Toro service manual Sand Pro 2020/3020/5020 Product Records and Maintenance

Contents

Toro Company 1998, 2003 Preface Sand Pro 2020/3020/5020 Table Of Contents Sand Pro 2020/3020/5020 Before Operating General Safety InstructionsSand Pro 2020/3020/5020 Safety Chapter While Operating Safety Sand Pro 2020/3020/5020 Maintenance and Service Jacking Instructions Jacking the Front EndJacking the Rear End On Valve Shroud Part No Safety and Instruction Decals Safety and Instruction Decals Product Records Sand Pro 2020/3020/5020 Product Records and Maintenance Equivalents and Conversions Product Records and Maintenance Sand Pro 2020/3020/5020 Torque Specifications Sand Pro LubricationSand Pro 2020/3020 Early Models Sand Pro 2020/3020 Late Models Sand Pro 2020/3020/5020 Product Records and Maintenance Product Records and Maintenance Sand Pro 2020/3020/5020 Equipment Operation and Service History Report Annual Recommendations Minimum Recommended Maintenance Intervals Notation for areas of concern Maintenance Daily Maintenance Check For Week Check Item b Supervisor B Sevice required Sand Pro 2020/3020/5020 Engine Engine Engine Sand Pro 2020/3020/5020 Introduction Description Specifications Check Engine Oil General Information Fuel Shutoff Valve Fill Fuel Tank Clean area around fuel tank cap Remove fuel tank cap Adjustments Adjust Throttle ControlAdjust Choke Control Service and Repairs Service Engine Air CleanerChange Engine Oil and Filter Use eye protection such as goggles when using compressed air Service Remote Air Cleaner Throttle Control Removal Throttle and Choke Controls Choke Control Removal Throttle Control Installation Replace Fuel Filter Choke Control Installation Remote Air Cleaner SP 2020/3020 Remote Air Cleaner RemovalRemote Air Cleaner Installation Remote Air Cleaner SP Muffler Installation Muffler SPMuffler Removal Muffler SP 2020/3020 Cap screw & star washer Fuel Tank SP 2020/3020 Fuel Tank Removal Fig Fuel Tank installation Fig Fuel Tank SP Adjustment lever Cap screw Tilt lock pin Engine SP 2020/3020 Engine Removal Fig Cap screw & lock washer 3. Engine block Inch 762 mm Replace Spark Plugs Engine SP Cotter pin & flat washer Lock nut Seat rod Positive cable solenoid Engine Clean Cylinder Head Fins Sand Pro 2020/3020/5020 Hydraulic System Rev. a Hydraulic Systems Hydraulic System 4 2 Rev. B Sand Pro 2020/3020/5020 Hydraulic Fitting Installation Hydraulic HosesRing Face Seal SAE Straight Thread O-Ring Port Non-adjustable SAE Straight Thread O-Ring Port AdjustableHydraulic System Rev. a Sand Pro 2020/3020/5020 Towing Traction Unit Check Hydraulic System FluidISO type 46/68 anti-wear hydraulic fluid Hydraulic Hydraulic Schematic Hydraulic System Rev. a Traction Forward Hydraulic Flow Diagrams High Pressure Low Pressure Charge Return or Suction Flow Traction Forward Traction Reverse Traction Reverse Retract and Extend Lift Cylinder Extend and Retract lift Cylinder Special Tools Hydraulic Pressure Test Kit TOR47009Hydraulic Tester Pressure and Flow TOR214678 Hydraulic Test Fittings Hydraulic Test Fitting Kit TOR4079 Troubleshooting ProblemHydraulic System 4 16 Rev. B Sand Pro 2020/3020/5020 Hydraulic Systems Hydraulic System Rev. a 4 18 Rev. B Sand Pro 2020/3020/5020 Before Performing Hydraulic Tests Testing Test no Traction Pump Flow P1 Procedure for Traction Pump Flow P1 Charge test port SP 2020/3020 Engine base plate SP 2020/3020 4 23 Rev. B Hydraulic System Rev. a Test no Charge Pump P2 Flow Procedure for Charge Pump P2 Flow Test no Wheel Motor Efficiency Make sure the tester flow control valve is fully open Procedure for Wheel Motor Efficiency Adjust Traction Pedal for Forward SP 2020/3020 Adjust Traction Pedal for Neutral Adjust Traction Pedal for Forward SP Adjust Lift Lever SP Adjust Lift Lever SP 2020/3020 Charge Hydraulic System Check Hydraulic Lines and Hoses Hydraulic System Rev. a Sand Pro 2020/3020/5020 Change Hydraulic System Fluid and Filter Lift Valve SP 2020/3020 Removal Fig Installation Fig Lift Valve SP Removal Fig Inspection DisassemblyReassembly Lift Valve Installation Lift Cylinder SP 2020/3020Removal Lift CylinderSP Lift Cylinder Service Right Front Hydrostat SP 2020/3020 Pump lever Pump plate Wires Hydrostat SP Blue wire magneto Clamp Fuel hose Flush Hydraulic System Hydraulic System Rev. a 4 48 Rev. B Sand Pro 2020/3020/5020 Hydrostat Service Charge Pump Disassembly Charge Pump AssemblyCharge Pump Inspection Shaft Seal Removal Shaft Seal Installation Charge Check Valve Disassembly Fig Acceleration Valve Assembly FigRelief Valve Disassembly Fig Relief Valve Assembly Fig Position variable housing so the large cavity faces up Fig Traction Pump Disassembly Traction Pump Inspection Traction Pump Assembly Cap screw 4 used Front Wheel Motor Installation Fig 250 to 400 ft-lb 34.6 to 55.3 kg-m Rear Wheel Motors SP 2020/3020 Removal or Installation or Rear Wheel Motors SP Removal or Wheel Motor Service Use eye protection such as goggles when using compressed air Inspection Fig Sand Pro 2020/3020/5020 Hydraulic System Rev. a Assembly Fig Sand Pro 2020/3020/5020 Hydraulic System Rev. a Hydraulic System Rev. a Sand Pro 2020/3020/5020 Hydraulic System Rev. a 30 to 60 ft-lb 35 to 69 kg-cm Hydraulic Tank SP 2020/3020 Removal Fig Hydraulic Oil Cooler SP 2020/3020 Cleaning and Inspection Fig Oil Cooler Removal Fig Hydraulic Tank and Oil Cooler SP Control rod Pump lever Lock nut Cap screw Flat washer Hydraulic Tank Inspection Fig Oil Cooler Installation FigHydraulic Tank Installation Fig Hydraulic Tank Removal Fig Sand Pro 2020/3020/5020 Electrical Systems Electrical Systems Sand Pro 2020/3020 Electrical SchematicsDiagrams Electrical Schematic Wire Identification Harness and Wiring Diagram Sand Pro SP2 Multimeter Skin-Over GreaseElectrical Systems Sand Pro 2020/3020/5020 Problem Possible Causes Starting Problems General Run and Transport Problems Battery Test Open Circuit Test Voltage Measured Battery Charge LevelElectrical System Quick Checks Ignition Switch Component Testing SP 2020/3020 Hour Meter Neutral Switch Starter SolenoidOhms Battery Care Battery Storage Battery Specifications Battery Service Toro Inspection, Maintenance, and Testing Fig Gravity Voltage Minimum Battery ElectrolyteBattery Charge Specific Open Circuit Charging Check Interlock System Optional Lights Sand Pro 2020/3020/5020 Wheels, Brakes,and Miscellaneous Wheels, Brakes, and Miscellaneous Wheels, Brakes, and Miscellaneous Sand Pro 2020/3020/5020 Adjust Steering Chain Adjust Brake SP Adjust Brake SP 2020/3020 Seat SP 2020/3020 Front Wheel SP Installation Fig Front Wheel SP 3020 and SP Installation Fig Rear Wheels and Brakes Brake shoe toe end Right Front Brake Linkages SP 2020/3020 Brake Linkages SP Front Fork and Steering SP 2020 and Older SP 3020 Models Front Fork and Steering Newer SP 3020 Models Upper Steering Assembly Upper Steering Disassembly Lower Steering Disassembly Lower Steering AssemblyFront Fork Removal Wheels, Brakes, and Miscellaneous Sand Pro 2020/3020/5020 Seat SP Steering SP Upper Steering Assembly Fig Upper Steering Disassembly Fig Front Fork SP Hood and Dash Panel SP 2020/3020 Left FenderSeat Base Removal Fig Seat Base Installation FigRight Fender Installation Fenders SPPage Commercial Products