Muffler Installation

1.Position muffler through the bottom of the machine to the muffler bracket. Insert cap screw with flat washer through the muffler tab and then the muffler bracket. Screw hex nut onto the cap screw, but do not tighten (Fig. 30).

2.Attach exhaust tube to the muffler. Attach exhaust tube to the exhaust manifold (Fig. 31).

3.Make sure exhaust tube fits snugly to both the muf- fler and exhaust manifold. Secure exhaust tube to the exhaust manifold and muffler with muffler clamps (Fig. 31).

4.Tighten cap screw and hex nut securing the muffler to the muffler bracket (Fig. 30).

5.Secure R–clamp and muffler shield to the engine with three cap screws and star washers (Fig. 29).

6.Position traverse rod to the frame. Make sure each side flange bearing is on the inside of the frame. Secure bearings to the frame by tightening both hex flange head screws on each bearing (Fig. 28).

7.Connect brake rod to the traverse rod lever. Secure brake rod with cotter pin (Fig. 28).

8.Connect adjusting rods to both brake arms. Secure both adjusting rods with a cotter pin (Fig. 27).

9.Secure top of lift valve shroud, lift lever guide, and lift lever latch to the frame with both cap screws and lock nuts. Make sure nylon lift lever guide is placed on top of metal lift lever latch (Fig. 26).

10.Secure bottom of shroud to frame with cap screw. Screw knob onto lift lever (Fig. 26).

11.Lower rear wheels to the ground after removing blocks.

1

2

Figure 29

1. Cap screw & star washer

2. Muffler shield

2

31

Figure 30

1.

Lock nut & cap screw

3. Muffler bracket

2.

Muffler

 

3

1

1

 

 

2

 

 

Figure 31

1.

Muffler clamps

3. Muffler

2.

Exhaust tube

 

Engine

Sand Pro 2020/3020/5020

Page 3 – 17

Engine

Page 37
Image 37
Toro 2020, 5020, 3020 service manual Cap screw & star washer