Charge Pump Disassembly

1.Make sure hydrostat is cleaned thoroughly before disassembly to prevent contamination.

2.Match mark charge pump housing and variable housing for reassembly.

3.Clean shaft to remove all sharp edges, burrs, dirt, and abrasive residue that could damage the lip seal.

4.Remove both cap screws securing the pump hous- ing to the variable housing.

5.Slide charge pump housing with needle bearing and lip seal carefully off the shaft. Slide gerotor assembly off the shaft.

6.Remove O–ring from the charge pump housing and discard.

Charge Pump Inspection

1.Inspect wear surfaces of inner and outer gear of the gerotor assembly for excessive scratching and heavy wear patterns. Replace entire gerotor assembly if either part needs replacing.

2.Inspect needle bearing for visible signs of wear. Re- place bearing if needles do not turn freely or do not re- main in cage. Replace bearing as necessary.

3.Inspect lip seal for tears and damage that will re- duce the sealing properties of the seal. Replace as nec- essary.

4.Inspect gerotor pocket inside the charge pump housing of excessive scoring. Replace as necessary.

Charge Pump Assembly

1.Coat both sides of gerotor assembly and pump housing face with clean hydraulic oil.

2.Slide gerotor assembly onto the shaft. Make sure in- ner gear splines mesh with the splines on the shaft.

3.Coat O–ring with clean hydraulic oil and place into charge pump housing.

4.Coat shaft with clean hydraulic oil. Slide charge pump housing onto shaft being careful not to damage lip seal.

5.Align match marks. Secure charge pump housing to variable housing with both cap screws.

2

37

5

 

 

 

6

 

8

 

 

 

1

 

4

 

 

 

 

 

 

 

Figure 41

 

1.

Charge pump housing

5.

Cap screw (4 used)

2.

Variable housing

6.

Needle bearing

3.

Shaft

7.

Gerotor assembly

4.

Lip seal

8.

O–ring

Hydraulic

Systems

 

 

Sand Pro 2020/3020/5020

Page 4 – 49

Hydraulic System (Rev. A)

Page 99
Image 99
Toro 5020, 2020, 3020 service manual Charge Pump Disassembly, Charge Pump Inspection, Charge Pump Assembly