Yamaha WR45OFR Starter clutch, Assembly and Installation AC magneto and starter clutch

AC MAGNETO AND STARTER CLUTCH

ENG

Starter clutch

1.Check:

●Starter clutch Damage/wear → Replace.

2.Check:

●Idle gear

●Idle gear shaft

●Starter clutch gear Pitting/burrs/chips/roughness/wear →

Replace the defective parts.

3.Check:

●Starter clutch operation

●Install the starter clutch drive gear 1 onto the starter clutch 2 and hold the starter clutch.

●When turning the starter clutch drive gear counterclockwise ı, the starter clutch and the starter clutch drive gear should engage. If the starter clutch drive gear and starter clutch do not engage, the starter clutch is faulty and must be replaced.

●When turning the starter clutch drive gear clockwise Å, it should turn freely.

If the starter clutch drive gear does not turn freely, the starter clutch is faulty and must be replaced.

EC4L5000

ASSEMBLY AND INSTALLATION AC magneto and starter clutch

1.Install:

●Stator 1

●Bolt (stator) 2

T .

R .

7 Nm (0.7 m · kg, 5.1 ft · lb)

●Pick-up coil 3

●Bolt (pick-up coil) 4

T .

R .

10 Nm (1.0 m · kg, 7.2 ft · lb)

NOTE:

Pass the AC magneto lead 5 under the pick- up coil.

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