MAINTENANCE SPECIFICATIONS

SPEC

Part to be tightened

Thread size

Q’ty

Tightening torque

 

 

 

Nm

m·kg

ft·lb

 

 

 

 

 

 

 

 

 

 

 

Oil check bolt

M6

1.0

1

10

1.0

7.2

Oil hose clamp

 

2

2

0.2

1.4

Clutch cover

M6

1.0

7

10

1.0

7.2

Crankcase cover (right)

M6

1.0

10

10

1.0

7.2

Crankcase cover (left)

M6

1.0

9

10

1.0

7.2

Idle gear cover (starter motor)

M6

1.0

2

10

1.0

7.2

Crankcase

M6

1.0

12

12

1.2

8.7

Clutch cable holder

M6

1.0

1

10

1.0

7.2

Oil drain bolt (crankcase rear)

M10

1.25

1

20

2.0

14

(crankcase left)

M6

1.0

1

10

1.0

7.2

Oil drain bolt (frame)

M8 1.25

1

23

2.3

17

Oil strainer (frame)

M18 1.5

1

90

9.0

65

Crankcase bearing stopper

M6

1.0

15

10

1.0

7.2

Drive axle oil seal stopper

M6

1.0

2

10

1.0

7.2

Ratchet wheel guide

M6

1.0

2

12

1.2

8.7

Stopper plate

M6

1.0

2

12

1.2

8.7

Kickstarter

M8 1.25

1

33

3.3

24

Screw (kickstarter)

M6

1.0

1

7

0.7

5.1

Starter clutch

M6

1.0

6

16

1.6

11

Primary drive gear

M20 1.0

1

75

7.5

54

Clutch boss

M20 1.0

1

75

7.5

54

Push lever

M6

1.0

1

10

1.0

7.2

Clutch spring

M6

1.0

6

8

0.8

5.8

Balancer driven gear

M14 1.0

1

50

5.0

36

Balancer weight plate

M6

1.0

3

10

1.0

7.2

Drive sprocket

M20 1.0

1

75

7.5

54

Drive sprocket cover

M6

1.0

2

8

0.8

5.8

Shift pedal

M6

1.0

1

12

1.2

8.7

Shift guide

M6

1.0

2

10

1.0

7.2

Stopper lever

M6

1.0

1

10

1.0

7.2

Segment

M8 1.25

1

30

3.0

22

 

 

 

 

 

 

 

NOTE:

- marked portion shall be checked for torque tightening after break-in or before each race.

NOTE:

*1: Tighten the cylinder head bolts to 30 Nm (3.0 m · kg, 22 ft · lb) in the proper tightening sequence, remove and retighten the cylinder head bolts to 20 Nm (2.0 m · kg, 14 ft · lb) in the proper tightening sequence, and then tighten the cylinder head bolts further to reach the specified angle 180˚ in the proper tightening sequence.

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Image 49
Yamaha WR45OFR service manual Oil strainer frame