MAINTENANCE INTERVALS

EC300000

REGULAR INSPECTION AND ADJUSTMENTS

MAINTENANCE INTERVALS

INSP

ADJ

The following schedule is intended as a general guide to maintenance and lubrication. Bear in mind that such factors as weather, terrain, geographical location, and individual usage will alter the required maintenance and lubrication intervals. If you are a doubt as to what intervals to follow in maintaining and lubricating your machine, consult your Yamaha dealer.

 

After

Every

Every

Every

As re-

 

Item

third

fifth

Remarks

break-in

race

(or

(or

quired

 

 

 

 

 

500 km)

1,000 km)

 

 

ENGINE OIL

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

 

 

VALVES

 

 

 

 

 

The engine must be cold.

Check the valve clearances

 

 

 

 

 

 

Check the valve seats

Inspect

 

 

 

 

 

 

 

 

and valve stems for wear.

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VALVE SPRINGS

 

 

 

 

 

Check the free length and

Inspect

 

 

 

 

 

 

 

 

the tilt.

Replace

 

 

 

 

 

 

 

 

 

VALVE LIFTERS

 

 

 

 

 

Check for scratches and

Inspect

 

 

 

 

 

 

 

 

wear.

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAMSHAFTS

 

 

 

 

 

Inspect the camshaft sur-

Inspect

 

 

 

 

face.

Replace

 

 

 

 

Inspect the decompres-

 

 

 

 

 

 

sion system

 

 

 

 

 

 

 

CAMSHAFT SPROCKETS

 

 

 

 

 

Check for wear on the

Inspect

 

 

 

 

 

 

 

 

teeth and for damage.

Replace

 

 

 

 

 

 

 

 

 

PISTON

 

 

 

 

 

Inspect crack

Inspect

 

 

 

 

 

 

Inspect carbon deposits

Clean

 

 

 

 

 

 

 

 

and eliminate them.

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PISTON RING

 

 

 

 

 

 

Inspect

 

 

 

 

Check ring end gap

Replace

 

 

 

 

 

 

 

 

 

 

 

PISTON PIN

 

 

 

 

 

 

Inspect

 

 

 

 

 

Replace

 

 

 

 

 

CYLINDER HEAD

 

 

 

 

 

Inspect carbon deposits

Inspect and clean

 

 

 

 

and eliminate them.

 

 

 

 

 

 

Change gasket

 

 

 

 

 

 

 

CYLINDER

 

 

 

 

 

 

Inspect and clean

 

 

 

 

Inspect score marks

Replace

 

 

 

 

Inspect wear

 

 

 

 

 

 

 

CLUTCH

 

 

 

 

 

Inspect housing, friction

Inspect and adjust

 

 

 

plate, clutch plate and

Replace

 

 

 

 

spring

TRANSMISSION

 

 

 

 

 

 

Inspect

 

 

 

 

 

Replace bearing

 

 

 

 

 

3 - 1

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Image 66
Yamaha WR45OFR service manual Insp ADJ, Maintenance Intervals