MAINTENANCE SPECIFICATIONS

SPEC

Item

 

Standard

Limit

 

 

 

 

 

 

Clutch:

 

 

 

 

 

Friction plate thickness

 

2.92 ~ 3.08 mm

 

2.8 mm

 

 

(0.115 ~ 0.121 in)

(0.110 in)

Quantity

 

9

 

 

----

Clutch plate thickness

 

1.1 ~ 1.3 mm (0.043 ~ 0.051 in)

----

Quantity

 

8

 

 

----

Warp limit

 

----

 

 

0.1 mm

 

 

 

 

 

(0.004 in)

Clutch spring free length

 

48.4 mm (1.91 in)

 

47.4 mm

 

 

 

 

 

(1.87 in)

Quantity

 

6

 

 

----

Clutch housing thrust clearance

 

0.10 ~ 0.35 mm

 

----

 

 

(0.0039 ~ 0.0138 in)

 

Clutch housing radial clearance

 

0.010 ~ 0.044 mm

----

 

 

(0.0004 ~ 0.0017 in)

 

Clutch release method

 

Inner push, cam push

----

 

 

 

 

 

 

Shifter:

 

 

 

 

 

Shifter type

 

Cam drum and guide bar

----

Guide bar bending limit

 

----

 

 

0.05 mm

 

 

 

 

 

(0.002 in)

 

 

 

 

 

 

Kickstarter:

 

 

 

 

 

Type

 

Ratchet type

 

----

 

 

 

 

 

 

Carburetor:

 

 

 

EUROPE,

 

 

 

USA

 

CDN, AUS, NZ,

 

 

 

 

 

ZA

 

I. D. mark

 

 

 

 

----

 

5TJ1 00

 

5TJ2 10

Main jet

(M.J)

#150

 

#160

----

Main air jet

(M.A.J)

ø2.0

 

----

Jet needle - clip position

(J.N)

OBDUT-4

 

OBDUQ-4

----

Cutaway

(C.A)

1.5

 

----

Pilot jet

(P.J)

#45

 

#48

----

Pilot air jet

(P.A.J)

#70

 

#80

----

Pilot outlet

(P.O)

ø0.9

 

----

Pilot screw (example)

(P.S)

1-3/4

 

1-1/2

----

Bypass

(B.P)

ø1.0

 

----

Valve seat size

(V.S)

ø3.8

 

----

Starter jet

(G.S)

#65

 

----

Leak jet

(Acc.P)

#70

 

#50

----

Float height

(F.H)

8 mm (0.31 in)

 

----

Engine idle speed

 

1,700 ~

 

----

 

 

1,900 r/min

 

 

 

Intake vacuum

 

33.3 ~ 38.7 kPa

 

----

 

 

(250 ~ 290 mmHg,

 

 

 

 

 

9.84 ~ 11.42 inHg)

 

 

 

Hot starter lever free play

 

3 ~ 6 mm

 

----

 

 

(0.12 ~ 0.24 in)

 

 

 

 

 

 

 

 

 

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Image 45
Yamaha WR45OFR service manual Usa Cdn, Aus, Nz