STEERING HEAD INSPECTION AND ADJUSTMENT

INSP

ADJ

Tighten the ring nut 3 using ring nut wrench 4.

NOTE:

Set the torque wrench to the ring nut wrench so that they form a right angle.

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Ring nut wrench: YU-33975/90890-01403

Ring nut (initial tightening): 38 Nm (3.8 m • kg, 27 ft • lb)

Loosen the ring nut one turn.

Retighten the ring nut using the ring nut wrench.

WARNING

Avoid over-tightening.

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Ring nut (final tightening): 7 Nm (0.7 m • kg, 5.1 ft • lb)

Check the steering shaft by turning it lock to lock. If there is any binding, remove the steering shaft assembly and inspect the steering bearings.

Install the plain washer 5, handle crown 6, plain washer 7, steering shaft nut 8, steering shaft cap 9, handlebar 0, han- dlebar holder A and headlight B.

NOTE:

The handlebar holder should be installed with the punched mark a forward.

Insert the end of the fuel breather hose C into the hole in the steering shaft cap.

CAUTION:

First tighten the bolts on the front side of the handlebar holder, and then tighten the bolts on the rear side.

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Steering shaft nut:

145 Nm (14.5 m • kg, 105 ft • lb) Handlebar holder:

28 Nm (2.8 m • kg, 20 ft • lb) Pinch bolt (handle crown):

23 Nm (2.3 m • kg, 17 ft • lb) Headlight (left and right):

10 Nm (1.0 m • kg, 7.2 ft • lb) Headlight (lower):

7 Nm (0.7 m • kg, 5.1 ft • lb)

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Yamaha WR45OFR service manual Cautio N