Middleby Marshall PS500 installation manual Gas Conversion

Page 12

ENGLISH

SECTION 2 - INSTALLATION

B.Connection

Check the oven’s gas supply requirements before making the gas utility connection. Gas supply requirements are listed on the oven’s serial plate and in Table 1-3, Gas Orifice and Pressure Specifications (in Section 1, Description).

Check the serial plate to determine the type of gas (Propane or Natural) to be used with the oven.

Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-15; however, compliance with the applicable standards and regulations is mandatory.

Inlet, regulated, and pilot gas pressure readings can be taken using a “U” tube manometer at the tap locations shown in Figure 2-16.

NOTE

The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1- latest edition.

In Australia, the installation must conform with AGA Code AG601 and with any requirements of the appropriate statutory authority.

CANADIAN:

CAN/CGA-B 149.1 Natural Gas Installation Code CAN/CGA-B 149.2 Propane Installation Code

Certain safety code requirements exist for the installation of gas ovens; refer to the beginning of Section 2 for a list of the installation standards. In addition, because the oven is equipped with casters, the gas line connection shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (in U.S.A.), or, if appli- cable, Connectors for Movable Gas Appliances, CAN/CGA-6.16 (in Canada), as well as a quick-disconnect device that com-

plies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (in U.S.A.), or, if applicable, Quick- Disconnect Devices for Use With Gas Fuel, CAN1-6.9 (in Canada).

C.Gas Conversion

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas. Use the appropriate Middleby Marshall Gas Conversion Kit for the specific oven model.

CAUTION

The terms of the oven's warranty require all start-ups, conver- sions and service work to be performed by a Middleby Marshall Authorized Service Agent.

Figure 2-15 - Flexible Gas Hose Installation

To Gas

Supply Pipe

Full-Flow

Gas

Shutoff

Valve

90°

Elbow

90°

Elbow

Flexible

Gas Hose

Union OR quick- disconnect device

Figure 2-16 - Gas Burner and Piping Assembly

Gas line for

 

 

Inlet pressure

 

 

other oven

Manual

Cap for top

tap (where

 

 

cavities

incoming gas

 

 

shutoff

oven cavity

 

 

 

pressure is

 

 

 

valve

 

 

 

 

 

measured)

 

 

 

 

 

 

 

 

 

Gas Pipe, 1-1/4”

 

 

 

 

dia. X 54”

Modulating

 

 

 

 

(1372mm) L

 

 

 

Combination Gas

gas valve

 

On/Off Knob

 

Control Valve

 

 

 

 

 

Always leave in

 

(Safety

Regulator)

 

 

 

 

 

“ON” position

 

 

 

 

Gas Burner

 

 

 

 

 

Nipple, 1-1/4”

dia. X 3”

(76mm) L, NPT

Elbow, 90°,

1-1/4” dia.

Pilot pressure tap

Manifold pressure tap

(where pilot gas

(where manifold gas

pressure is measured)

pressure is measured)

Burner Blower

12

Image 12
Contents Owners Operating and Installation Manual English Table of Contents Description Oven UsesII. Oven Components see Figure Installation Electrical specifications for PS555G and PS570G gas ovensBase PAD KIT see Figure QuantityInstallation KIT see Figure III. Ventilation SystemRequirements RecommendationsIV. Assembly Restraint Cable InstallationConveyor Installation Base Pad, Legs, Casters, and StackingPad Loosen conveyor collar Direction TravelIncorrect Master link Position Final Assembly VI. Electrical SupplyAdditional Information Gas Ovens Additional Information Electric OvensDuringpressuretestingnoteoneofthefollowing Rate regulator Must be installed in the line BeforeAbove steps or when necessary during service main VII. GAS SupplyGas Conversion Switch OperationLocation and Description of Controls Conveyor SpeedDailystartupprocedure DailyshutdownprocedureII. Normal Operation STEP-BY-STEP III. Quick Reference Digital Temperature Controller IV. Quick Reference Troubleshooting Symptom ProblemMaintenance Maintenance DailyII. Maintenance Monthly Removing Air Fingers and PlatesIII. Maintenance Every 3 Months Split Belt Disassembly and CleaningLocking collar IV. Maintenance Every 6 Months Blower BeltsLubricating the Blower Fan Bearings KEY Spare Parts KIT Available separately. See Figure Gas OvensElectric Ovens Item Qty DescriptionWiring Diagrams ThermocouplesElectricalwiringdiagrams Important diagram for the oven is also An electrical wiringLocated inside the machinery compartment 380V or 480V, 50/60Hz, 3 PhManuel Dinstallation ET DE Fonctionnement Avertissement Table DES Matières FonctionnementEntretien Schémas DE CâblageUtilisations DU Four II. Composants DU Four FigureTableau 1-2 Spécifications générales Four unique Four double Four triple Four quadrupleVérifiez si lalimentation en gaz et la combustion Assurez-vous que le système de ventilation estTrousse DE Plaque DE Pose voir Figure QuantitéII. Trousse Dinstallation Figure RecommandationsIII. Système DE Ventilation ExigencesIV. Assemblage Pose PanneauLatéral Maille extérieureAssemblage Final VI. Alimentation EN ÉlectricitéRenseignements supplémentaires Fours à gaz Renseignements supplémentaires Fours électriquesVII. Alimentation EN GAZ DURANTLESSAIDEPRESSION,NOTEZCEQUISUITConversion du gaz Coude de Tuyau à GazFlexible Dispositif de raccord OU de Débranchement Rapide Brûleur à gazEmplacement ET Description DES Commandes Bouton de commande « Heat » chaleurFonctionnement Procéduredemiseenservicequotidienne II. Fonctionnement Normal PAS-À-PASProcéduresquotidiennesdemiseenlarrêt Attendez« Actual Temp » IV. Consultation Rapide Résolution DE Problèmes Entretien AvertissementRemarque Entretien QuotidienII. Entretien Mensuel RemarqueRangée du bas B1 B2 B3 B4 B5 B6 III. Entretien Trimestriel Démontage et nettoyage dune bande diviséeVis Dajustement du Transporteur Collier de fixationIV. Entretien Semestriel Courroies de soufflerieGraissage des paliers de ventilateur de soufflerie Fours à gaz Fours électriquesArt Qté Pièce N Description Schémas DE Câblage Fours À Bande Divisée SeulementSchémas DE Câblage Toastmaster Manual DE Instalación Y Operación DEL Propietario Aviso SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICO ÍndiceSección 2 Instalación Sección 3 OperaciónSECCIÓN1-DESCRIPCIÓN USO DEL HornoII. Componentes DEL Horno Ver Figura Tabla 1-2 Especificaciones generalesSECCIÓN2-INSTALACIÓN Juego DE Cojines DE Base ver Figura CantidadII. Juego DE Instalación ver Figura III. Sistema DE VentilaciónItem Ctdad. Número de Pieza Descripción IV. Ensamblado Parte delantera del hornoAfloje el tornillo de ReténDirección de MovimientoPosición Ensamblado Final VI. Suministro EléctricoInformación Adicional Hornos de Gas Información Adicional Hornos EléctricosVII. Suministro DE GAS Precaución DurantelaspruebasdepresiónobservelosiguienteConversión Según el Tipo de Gas Sección 3 Operación Ubicación Y Descripción DE LOS ControlesInterruptor Heat Calor Permite que se II. Operaciones Normales Paso a Paso ImportanteProcedimientodiariodeencendido ProcedimientodiariodeapagadoIII. Referencia Rápida Controlador Digital DE Temperatura Síntoma Problema Solución IV. Referencia Rápida Diagnóstico DE AveríasSECCIÓN4-MANTENIMIENTO AvisoNota Mantenimiento DiarioII. Mantenimiento Mensual Figura 4-3 Remoción de los dedos de aire y las placasIII. Mantenimiento Trimestral Collar de seguridadIV. Mantenimiento Semestral Correas de los VentiladoresLubricación de los cojinetes de los ventiladores NotaHornos de gas Hornos eléctricos Item Ctdad. No. de Pieza DescripciónDiagramas DEL Cableado EléctricoSección 5 Diagramas DEL Cableado Eléctrico Dentro del PageFRANÇAIS PáginaESPAÑOL