Middleby Marshall PS500 installation manual Pad Loosen conveyor collar, Direction Travel

Page 9

To remove the drive sprocket (if necessary), loosen the set screw on the conveyor collar as shown in Figure 2-8. Then, pull the sprocket assembly straight out.

1.Lift the conveyor and position it in the oven. See Figure 2-9.

2.Continue moving the conveyor into the oven until the frame protrudes equally from each end of the oven (about 18"/ 457mm).

3.Check that the retainers located on the underside of the conveyor frame rest firmly against the lower end plugs, as shown in Figure 2-9.

4.When the conveyor is positioned properly, check for free- dom of movement of the conveyor belt by pulling it for about 2-3 feet (60 to 90 cm) with your fingers. The conveyor must move freely.

5.If the drive sprocket was removed when installing the conveyor, replace it at this time.

6.Install the drive chain between the conveyor drive sprocket and the motor sprocket. To install the chain, it will be necessary to lift the drive end of the conveyor slightly.

7.Install the conveyor drive motor cover.

8.Check the tension of the conveyor belt as shown in Figure 2-10. The belt should lift between 3-4" (75-100mm). DO NOT OVERTIGHTEN THE CONVEYOR BELT.

NOTE:

If necessary, the belt tension can be adjusted by turning the conveyor adjustment screws, located at the idler (right) end of the conveyor. See Figure 2-10.

9.If necessary, links can be added to or removed from the conveyor belt to achieve the correct deflection of 3-4" (75- 100mm). If links must be removed from the belt, it can be reattached to the conveyor as follows:

a.The conveyor belt links must be oriented as shown in Figure 2-11.

b.The smooth side of the conveyor belt must face UP.

c.Connect the inside master links. Check that the links are oriented as shown in Figure 2-11.

d.Connect the outside master links. Note that the outside master links have right and left sides. The right-side master link has an open hook facing you, as shown in Figure 2-11.

e.Check for freedom of movement of the conveyor belt by pulling it for about 2-3 feet (60 to 90 cm) with your fingers. The conveyor must move freely.

f.Return to Step 8, above, to re-check the belt tension.

Figure 2-10 - Checking the conveyor tension

Conveyor

tension

adjustment

screws (idler

end only)

3-4" (75-100mm) vertical deflection

 

SECTION 2 - INSTALLATION

Figure 2-7 - Installing the Restraint Cable

 

Restraint cable

 

assembly

3/4” (19mm)

Eyebolt in

eyebolt

base pad

Figure 2-8 - Removing the Conveyor Drive Sprocket

ENGLISH

Wall of

Rear surface

 

structure

of oven base

 

pad

Loosen conveyor collar

set screw, then pull sprocket straight out

Figure 2-9 - Inserting the Conveyor

1

2

4

Retainer

3

End plug

Figure 2-11 - Conveyor and Master Link Orientation

Direction

of travel

CORRECT master link position

Incorrect

master link

position

Outside master link

Inside master link

orientation

orientation

9

Image 9
Contents Owners Operating and Installation Manual English Table of Contents Description Oven UsesII. Oven Components see Figure Electrical specifications for PS555G and PS570G gas ovens InstallationQuantity Base PAD KIT see FigureIII. Ventilation System Installation KIT see FigureRequirements RecommendationsRestraint Cable Installation IV. AssemblyConveyor Installation Base Pad, Legs, Casters, and StackingPad Loosen conveyor collar Direction TravelIncorrect Master link Position VI. Electrical Supply Final AssemblyAdditional Information Gas Ovens Additional Information Electric OvensRate regulator Must be installed in the line Before DuringpressuretestingnoteoneofthefollowingAbove steps or when necessary during service main VII. GAS SupplyGas Conversion Operation SwitchLocation and Description of Controls Conveyor SpeedDailystartupprocedure DailyshutdownprocedureII. Normal Operation STEP-BY-STEP III. Quick Reference Digital Temperature Controller Symptom Problem IV. Quick Reference TroubleshootingMaintenance Daily MaintenanceRemoving Air Fingers and Plates II. Maintenance MonthlyIII. Maintenance Every 3 Months Split Belt Disassembly and CleaningLocking collar IV. Maintenance Every 6 Months Blower BeltsLubricating the Blower Fan Bearings Gas Ovens KEY Spare Parts KIT Available separately. See FigureElectric Ovens Item Qty DescriptionThermocouples Wiring DiagramsElectricalwiringdiagrams An electrical wiring Important diagram for the oven is alsoLocated inside the machinery compartment 380V or 480V, 50/60Hz, 3 PhManuel Dinstallation ET DE Fonctionnement Avertissement Fonctionnement Table DES MatièresEntretien Schémas DE CâblageII. Composants DU Four Figure Utilisations DU FourTableau 1-2 Spécifications générales Four unique Four double Four triple Four quadrupleAssurez-vous que le système de ventilation est Vérifiez si lalimentation en gaz et la combustionQuantité Trousse DE Plaque DE Pose voir FigureRecommandations II. Trousse Dinstallation FigureIII. Système DE Ventilation ExigencesIV. Assemblage Panneau PoseLatéral Maille extérieureVI. Alimentation EN Électricité Assemblage FinalRenseignements supplémentaires Fours à gaz Renseignements supplémentaires Fours électriquesDURANTLESSAIDEPRESSION,NOTEZCEQUISUIT VII. Alimentation EN GAZCoude de Tuyau à Gaz Conversion du gazFlexible Dispositif de raccord OU de Débranchement Rapide Brûleur à gazEmplacement ET Description DES Commandes Bouton de commande « Heat » chaleurFonctionnement II. Fonctionnement Normal PAS-À-PAS ProcéduredemiseenservicequotidienneProcéduresquotidiennesdemiseenlarrêt Attendez« Actual Temp » IV. Consultation Rapide Résolution DE Problèmes Avertissement EntretienRemarque Entretien QuotidienII. Entretien Mensuel RemarqueRangée du bas B1 B2 B3 B4 B5 B6 Démontage et nettoyage dune bande divisée III. Entretien TrimestrielVis Dajustement du Transporteur Collier de fixationIV. Entretien Semestriel Courroies de soufflerieGraissage des paliers de ventilateur de soufflerie Fours à gaz Fours électriquesArt Qté Pièce N Description Fours À Bande Divisée Seulement Schémas DE CâblageSchémas DE Câblage Toastmaster Manual DE Instalación Y Operación DEL Propietario Aviso Índice SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICOSección 2 Instalación Sección 3 OperaciónUSO DEL Horno SECCIÓN1-DESCRIPCIÓNII. Componentes DEL Horno Ver Figura Tabla 1-2 Especificaciones generalesSECCIÓN2-INSTALACIÓN Cantidad Juego DE Cojines DE Base ver FiguraII. Juego DE Instalación ver Figura III. Sistema DE VentilaciónItem Ctdad. Número de Pieza Descripción Parte delantera del horno IV. EnsambladoAfloje el tornillo de ReténDirección de MovimientoPosición VI. Suministro Eléctrico Ensamblado FinalInformación Adicional Hornos de Gas Información Adicional Hornos EléctricosDurantelaspruebasdepresiónobservelosiguiente VII. Suministro DE GAS PrecauciónConversión Según el Tipo de Gas Sección 3 Operación Ubicación Y Descripción DE LOS ControlesInterruptor Heat Calor Permite que se Importante II. Operaciones Normales Paso a PasoProcedimientodiariodeencendido ProcedimientodiariodeapagadoIII. Referencia Rápida Controlador Digital DE Temperatura IV. Referencia Rápida Diagnóstico DE Averías Síntoma Problema SoluciónAviso SECCIÓN4-MANTENIMIENTONota Mantenimiento DiarioFigura 4-3 Remoción de los dedos de aire y las placas II. Mantenimiento MensualCollar de seguridad III. Mantenimiento TrimestralCorreas de los Ventiladores IV. Mantenimiento SemestralLubricación de los cojinetes de los ventiladores NotaItem Ctdad. No. de Pieza Descripción Hornos de gas Hornos eléctricosEléctrico Diagramas DEL CableadoSección 5 Diagramas DEL Cableado Eléctrico PageFRANÇAIS PáginaESPAÑOL Dentro del