Middleby Marshall PS500 installation manual IV. Maintenance Every 6 Months, Blower Belts

Page 20

ENGLISH

SECTION4-MAINTENANCE

E.Blower Belts

1.To gain access to each blower belt compartment, remove the four screws shown in Figure 4-8. Then, lift the rear shroud off its hangers.

If access to the blower motors is required, remove the three mounting screws (two on the front of each shroud, one on the rear). Then, lift the end shroud straight up and off its hangers. The end shrouds can only be removed AFTER the rear shrouds have been removed.

2.Check each blower belt for at least 1" (25mm) deflec- tion at the center, and for cracking or excessive wear. See Figure 4-9. Overtightening the belt will cause premature bearing failure and possible vibrations.

3.If necessary, adjust the tension of the belt by loosening the four motor mounting bolts. Reposition the motor as necessary until the correct deflection is reached, then tighten the motor mounting bolts.

F.Lubricating the Blower Fan Bearings

1.Use a grease gun to lubricate the main blower fan shaft bearings, as shown in Figure 4-10.

When lubricating the bearings:

Use a high-quality NLGI #2, lithium soap grease with petroleum oil, such as Middleby P/N 17110- 0015.

Add the grease slowly until a small bead of grease is present at the seals. AVOID OVERGREASING. Excessive greasing may cause harm to the bearing.

2.Manually turn the blower shaft by pulling on the belt to purge the grease.

3.Wipe off any excess grease on and around the bear- ings.

4.Replace the shrouds onto the oven.

NOTE

The oven will not operate unless ALL of the motor and rear shrouds are in place.

IV. MAINTENANCE - EVERY 6 MONTHS

A.Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section.

B.Check for excessive wear on the conveyor drive motor brushes. The brushes should be replaced if they have worn to less than 1/4" (6.4mm) in length. Be sure to replace the brushes in exactly the same position.

C.For gas ovens, clean and inspect the burner nozzle and electrode assembly.

D.Check (and clean, if necessary) the oven venting system.

E.Check the conveyor drive shaft bushings and spacers. Replace the components if they are worn.

Figure 4-8 - Rear Shrouds and Guard Plates

End shroud screws

(3 per shroud - 1

rear, 2 front)

Rear shroud screws

Rear shroud -

End shroud -

remove SECOND (if

(4 per shroud for gas

remove FIRST.

necessary).

ovens, 5 per shroud

Access to bearing

Access to blower

for electric ovens)

and fan belt

motor

 

Figure 4-9 - Fan Belt Tension

At least 1" (25mm)

deflection

Fan not shown -

see above

To adjust belt

tension, loosen 4

bolts and

reposition motor

Figure 4-10 - Lubricating the Bearings

Grease fittings

(1 per bearing, 4

total)

20

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Contents Owners Operating and Installation Manual English Table of Contents II. Oven Components see Figure DescriptionOven Uses Installation Electrical specifications for PS555G and PS570G gas ovensBase PAD KIT see Figure QuantityInstallation KIT see Figure III. Ventilation SystemRequirements RecommendationsIV. Assembly Restraint Cable InstallationConveyor Installation Base Pad, Legs, Casters, and StackingIncorrect Master link Position Pad Loosen conveyor collarDirection Travel Final Assembly VI. Electrical SupplyAdditional Information Gas Ovens Additional Information Electric OvensDuringpressuretestingnoteoneofthefollowing Rate regulator Must be installed in the line BeforeAbove steps or when necessary during service main VII. GAS SupplyGas Conversion Switch OperationLocation and Description of Controls Conveyor SpeedII. Normal Operation STEP-BY-STEP DailystartupprocedureDailyshutdownprocedure III. Quick Reference Digital Temperature Controller IV. Quick Reference Troubleshooting Symptom ProblemMaintenance Maintenance DailyII. Maintenance Monthly Removing Air Fingers and PlatesLocking collar III. Maintenance Every 3 MonthsSplit Belt Disassembly and Cleaning Lubricating the Blower Fan Bearings IV. Maintenance Every 6 MonthsBlower Belts KEY Spare Parts KIT Available separately. See Figure Gas OvensElectric Ovens Item Qty DescriptionWiring Diagrams ThermocouplesElectricalwiringdiagrams Important diagram for the oven is also An electrical wiringLocated inside the machinery compartment 380V or 480V, 50/60Hz, 3 PhManuel Dinstallation ET DE Fonctionnement Avertissement Table DES Matières FonctionnementEntretien Schémas DE CâblageUtilisations DU Four II. Composants DU Four FigureTableau 1-2 Spécifications générales Four unique Four double Four triple Four quadrupleVérifiez si lalimentation en gaz et la combustion Assurez-vous que le système de ventilation estTrousse DE Plaque DE Pose voir Figure QuantitéII. Trousse Dinstallation Figure RecommandationsIII. Système DE Ventilation ExigencesIV. Assemblage Pose PanneauLatéral Maille extérieureAssemblage Final VI. Alimentation EN ÉlectricitéRenseignements supplémentaires Fours à gaz Renseignements supplémentaires Fours électriquesVII. Alimentation EN GAZ DURANTLESSAIDEPRESSION,NOTEZCEQUISUITConversion du gaz Coude de Tuyau à GazFlexible Dispositif de raccord OU de Débranchement Rapide Brûleur à gazFonctionnement Emplacement ET Description DES CommandesBouton de commande « Heat » chaleur Procéduredemiseenservicequotidienne II. Fonctionnement Normal PAS-À-PASProcéduresquotidiennesdemiseenlarrêt Attendez« Actual Temp » IV. Consultation Rapide Résolution DE Problèmes Entretien AvertissementRemarque Entretien QuotidienRangée du bas B1 B2 B3 B4 B5 B6 II. Entretien MensuelRemarque III. Entretien Trimestriel Démontage et nettoyage dune bande diviséeVis Dajustement du Transporteur Collier de fixationGraissage des paliers de ventilateur de soufflerie IV. Entretien SemestrielCourroies de soufflerie Art Qté Pièce N Description Fours à gazFours électriques Schémas DE Câblage Fours À Bande Divisée SeulementSchémas DE Câblage Toastmaster Manual DE Instalación Y Operación DEL Propietario Aviso SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICO ÍndiceSección 2 Instalación Sección 3 OperaciónSECCIÓN1-DESCRIPCIÓN USO DEL HornoII. Componentes DEL Horno Ver Figura Tabla 1-2 Especificaciones generalesSECCIÓN2-INSTALACIÓN Juego DE Cojines DE Base ver Figura CantidadItem Ctdad. Número de Pieza Descripción II. Juego DE Instalación ver FiguraIII. Sistema DE Ventilación IV. Ensamblado Parte delantera del hornoDirección de MovimientoPosición Afloje el tornillo deRetén Ensamblado Final VI. Suministro EléctricoInformación Adicional Hornos de Gas Información Adicional Hornos EléctricosVII. Suministro DE GAS Precaución DurantelaspruebasdepresiónobservelosiguienteConversión Según el Tipo de Gas Interruptor Heat Calor Permite que se Sección 3 OperaciónUbicación Y Descripción DE LOS Controles II. Operaciones Normales Paso a Paso ImportanteProcedimientodiariodeencendido ProcedimientodiariodeapagadoIII. Referencia Rápida Controlador Digital DE Temperatura Síntoma Problema Solución IV. Referencia Rápida Diagnóstico DE AveríasSECCIÓN4-MANTENIMIENTO AvisoNota Mantenimiento DiarioII. Mantenimiento Mensual Figura 4-3 Remoción de los dedos de aire y las placasIII. Mantenimiento Trimestral Collar de seguridadIV. Mantenimiento Semestral Correas de los VentiladoresLubricación de los cojinetes de los ventiladores NotaHornos de gas Hornos eléctricos Item Ctdad. No. de Pieza DescripciónDiagramas DEL Cableado EléctricoSección 5 Diagramas DEL Cableado Eléctrico Dentro del PageFRANÇAIS PáginaESPAÑOL