Middleby Marshall PS500 installation manual Description, Oven Uses, II. Oven Components see Figure

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SECTION 1 - DESCRIPTION

ENGLISH

I.OVEN USES

PS500 Series Ovens can be used to bake and/or cook a wide variety of food products, such as pizza, pizza-type products, cookies, sandwiches and others.

II. OVEN COMPONENTS - see Figure 1-1.

A.Conveyor Drive Motor: Moves the conveyor.

B.Crumb Pans: Catch crumbs and other material that drop through the conveyor belt. One crumb pan is located at each end of the conveyor.

C,D. Conveyor End Stop and Rear Stop: Prevent food products from falling off the end or rear of the moving conveyor.

E.Conveyor: Moves the food product through the oven.

F.End Plugs: Allow access to the oven's interior.

G.Eyebrows: Can be adjusted to various heights to prevent heat loss into the environment.

H.Window: Allows the user to access food products inside the baking chamber.

I.Machinery Compartment Access Panel: Allows access to the oven's interior and control components. No user- servicable parts are located in the machinery compart- ment.

J.Serial Plate: Provides specifications for the oven that affect installation and operation. Refer to Section 2, Installation, for details.

III. OVEN SPECIFICATIONS

K.Control Panel: Location of the operating controls for the oven. Refer to Section 3, Operation, for details.

Not Shown:

L.Gas Burner (gas ovens) or Heating Elements (electric ovens): Heat air, which is then projected to the air fingers by the blowers.

M.Blowers: Project hot air from the burner or heating ele- ments to the air fingers.

N.Air Fingers: Project streams of hot air onto the food product.

Figure 1-1 - Oven Components

G FD

H

I

J

BC

E

K

A

Table 1-1: Dimensions

 

 

 

 

 

 

Single Oven

 

 

 

 

 

 

 

 

Double Oven

 

 

 

 

 

 

 

 

Triple Oven

 

 

 

 

 

 

 

 

Quad Oven

Overall Height

 

 

 

 

46-1/8” (1172mm)

 

 

 

 

 

 

 

60-1/8” (1527mm)

 

 

 

 

 

 

62-1/2” (1588mm)

 

 

 

 

 

 

 

 

78” (1981mm)

Overall Depth

 

 

 

 

63-3/8” (1610mm)

 

 

 

 

 

 

 

63-3/8” (1610mm)

 

 

 

 

 

 

63-3/8” (1610mm)

 

 

 

 

 

 

63-3/8” (1610mm)

Overall Length, PS555G and PS555E

 

 

 

 

 

 

 

 

 

91” (2311mm)

 

 

 

 

 

 

 

 

91(2311mm)

 

 

 

 

 

 

 

 

91(2311mm)

 

 

 

 

 

 

 

 

91 (2311mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall Length, PS570G

 

 

 

 

 

 

 

 

106” (2692mm)

 

 

 

 

 

 

 

 

106” (2692mm)

 

 

 

 

 

 

 

106” (2692mm)

 

 

 

 

 

 

 

106” (2692mm)

Conveyor Width

 

 

 

 

 

 

32” (813mm)

 

 

 

 

 

 

 

 

 

32” (813mm)

 

 

 

 

 

 

 

 

 

32” (813mm)

 

 

 

 

 

 

 

 

32” (813mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or 2x15" (381mm)

 

 

 

 

 

 

 

or 2x15" (381mm)

 

 

 

 

 

 

or 2x15" (381mm)

 

 

 

 

 

 

or 2x15" (381mm)

Recommended Minimum Clearances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear of Oven (inc. rear shrouds) to Wall

 

 

 

 

 

 

 

6" (152mm)

 

 

 

 

 

 

 

 

 

6" (152mm)

 

 

 

 

 

 

 

 

 

6" (152mm)

 

 

 

 

 

 

 

 

 

6" (152mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conveyor Extension to Wall (both ends)

 

 

 

 

 

 

 

 

0" (0 mm)

 

 

 

 

 

 

 

 

 

0" (0 mm)

 

 

 

 

 

 

 

 

 

0" (0 mm)

 

 

 

 

 

 

 

 

 

0" (0 mm)

Table 1-2: General Specifications

PS555G

 

 

PS555E

 

 

PS570G

 

Weight

1175 lbs. (533kg)

1175 lbs. (533kg)

 

1400 lbs. (634kg)

Rated Heat Input

150,000 BTU

 

32kW

 

170,000 BTU

 

(37,800 kcal, 44 kW/hr)

 

 

 

 

(42,840 kcal, 50 kW/hr)

Maximum Operating Temperature

< - - - - - - - - - - - - - - 550°F / 288°C - - - - - - - - - - - - - - >

 

Air Blowers

Two blowers at 1400 ft.3/min. (39.6m3/min.) at 2050 RPM, 0.40" (1.0cm) Water Static Pressure

Average Air Jet Velocity

< - - - - - - 2600 ft./min. (1320cm/sec.) average - - - - - - >

 

Warmup Time

 

< - - - - - - - - - - - - - - - - 15 min. - - - - - - - - - - - - - - - - >

 

Table 1-3: Electrical specifications for PS555E electric ovens

 

 

 

 

 

 

 

Main Blower

 

 

 

Current Draw (per line)

kW

 

 

Voltage

Control Circuit Voltage

Phase

Freq

L1

L2

L3

N

Rating

Poles

Wires

208V

120V conveyor speed controller (w/transformer);

3 Ph

50/60Hz

97.4A

88.8A

97.4A

--

32kW

3 Pole

4 Wire

 

all other control circuits 208V

 

 

 

 

 

 

 

 

(3 hot, 1 gd)

220-240V

120V conveyor speed controller (w/transformer);

3 Ph

50/60Hz

83.0-

75.0-

83.0-

--

29.3-

3 Pole

4 Wire

 

all other control circuits 220-240V

 

 

90.0A

86.0A

90.0A

 

34.8kW

 

(3 hot, 1 gd)

480V

120V conveyor speed controller (w/transformer);

3 Ph

50/60Hz

38.5A

38.5A

47.7A

9.2A

32kW

4 Pole

5 Wire (3 hot,

 

all other control circuits 240V

 

 

 

 

 

 

 

 

1 neut, 1 gnd)

4

Image 4
Contents Owners Operating and Installation Manual English Table of Contents Oven Uses DescriptionII. Oven Components see Figure Installation Electrical specifications for PS555G and PS570G gas ovensBase PAD KIT see Figure QuantityInstallation KIT see Figure III. Ventilation SystemRequirements RecommendationsIV. Assembly Restraint Cable InstallationConveyor Installation Base Pad, Legs, Casters, and StackingDirection Travel Pad Loosen conveyor collarIncorrect Master link Position Final Assembly VI. Electrical SupplyAdditional Information Gas Ovens Additional Information Electric OvensDuringpressuretestingnoteoneofthefollowing Rate regulator Must be installed in the line BeforeAbove steps or when necessary during service main VII. GAS SupplyGas Conversion Switch OperationLocation and Description of Controls Conveyor SpeedDailyshutdownprocedure DailystartupprocedureII. Normal Operation STEP-BY-STEP III. Quick Reference Digital Temperature Controller IV. Quick Reference Troubleshooting Symptom ProblemMaintenance Maintenance DailyII. Maintenance Monthly Removing Air Fingers and PlatesSplit Belt Disassembly and Cleaning III. Maintenance Every 3 MonthsLocking collar Blower Belts IV. Maintenance Every 6 MonthsLubricating the Blower Fan Bearings KEY Spare Parts KIT Available separately. See Figure Gas OvensElectric Ovens Item Qty DescriptionWiring Diagrams ThermocouplesElectricalwiringdiagrams Important diagram for the oven is also An electrical wiringLocated inside the machinery compartment 380V or 480V, 50/60Hz, 3 PhManuel Dinstallation ET DE Fonctionnement Avertissement Table DES Matières FonctionnementEntretien Schémas DE CâblageUtilisations DU Four II. Composants DU Four FigureTableau 1-2 Spécifications générales Four unique Four double Four triple Four quadrupleVérifiez si lalimentation en gaz et la combustion Assurez-vous que le système de ventilation estTrousse DE Plaque DE Pose voir Figure QuantitéII. Trousse Dinstallation Figure RecommandationsIII. Système DE Ventilation ExigencesIV. Assemblage Pose PanneauLatéral Maille extérieureAssemblage Final VI. Alimentation EN ÉlectricitéRenseignements supplémentaires Fours à gaz Renseignements supplémentaires Fours électriquesVII. Alimentation EN GAZ DURANTLESSAIDEPRESSION,NOTEZCEQUISUITConversion du gaz Coude de Tuyau à GazFlexible Dispositif de raccord OU de Débranchement Rapide Brûleur à gazBouton de commande « Heat » chaleur Emplacement ET Description DES CommandesFonctionnement Procéduredemiseenservicequotidienne II. Fonctionnement Normal PAS-À-PASProcéduresquotidiennesdemiseenlarrêt Attendez« Actual Temp » IV. Consultation Rapide Résolution DE Problèmes Entretien AvertissementRemarque Entretien QuotidienRemarque II. Entretien MensuelRangée du bas B1 B2 B3 B4 B5 B6 III. Entretien Trimestriel Démontage et nettoyage dune bande diviséeVis Dajustement du Transporteur Collier de fixationCourroies de soufflerie IV. Entretien SemestrielGraissage des paliers de ventilateur de soufflerie Fours électriques Fours à gazArt Qté Pièce N Description Schémas DE Câblage Fours À Bande Divisée SeulementSchémas DE Câblage Toastmaster Manual DE Instalación Y Operación DEL Propietario Aviso SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICO ÍndiceSección 2 Instalación Sección 3 OperaciónSECCIÓN1-DESCRIPCIÓN USO DEL HornoII. Componentes DEL Horno Ver Figura Tabla 1-2 Especificaciones generalesSECCIÓN2-INSTALACIÓN Juego DE Cojines DE Base ver Figura CantidadIII. Sistema DE Ventilación II. Juego DE Instalación ver FiguraItem Ctdad. Número de Pieza Descripción IV. Ensamblado Parte delantera del hornoRetén Afloje el tornillo deDirección de MovimientoPosición Ensamblado Final VI. Suministro EléctricoInformación Adicional Hornos de Gas Información Adicional Hornos EléctricosVII. Suministro DE GAS Precaución DurantelaspruebasdepresiónobservelosiguienteConversión Según el Tipo de Gas Ubicación Y Descripción DE LOS Controles Sección 3 OperaciónInterruptor Heat Calor Permite que se II. Operaciones Normales Paso a Paso ImportanteProcedimientodiariodeencendido ProcedimientodiariodeapagadoIII. Referencia Rápida Controlador Digital DE Temperatura Síntoma Problema Solución IV. Referencia Rápida Diagnóstico DE AveríasSECCIÓN4-MANTENIMIENTO AvisoNota Mantenimiento DiarioII. Mantenimiento Mensual Figura 4-3 Remoción de los dedos de aire y las placasIII. Mantenimiento Trimestral Collar de seguridadIV. Mantenimiento Semestral Correas de los VentiladoresLubricación de los cojinetes de los ventiladores NotaHornos de gas Hornos eléctricos Item Ctdad. No. de Pieza DescripciónDiagramas DEL Cableado EléctricoSección 5 Diagramas DEL Cableado Eléctrico Dentro del PageFRANÇAIS PáginaESPAÑOL