115 | Siemens S120 guide

Interfaces

8.1 Overview

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Figure 8-2 Electrical connection (radial, outward) with sleeve for 1FW609

1FW6 Built-in torque motors	115
Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

Image 114

Siemens S120 configurationmanual 115

Contents

Sinamics Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motors Proper use of Siemens products Legal informationQualified Personnel Trademarks Target group PrefaceInformation on the documentation Benefits Internet address for products Technical SupportQuestions about this documentation Preface EC Declaration of Conformity Page Table of contents 113 Table of contents101 159 11.2 11.1167 169Page General safety guidelines Residual risks of power drive systems Observing and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purpose Occurrence of magnetic fields Components with permanent magnets General safety guidelines Page Attaching warning signs General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Protective measures against residual voltages General safety guidelines 1.7 Pictograms supplied for 1FW6 Pictograms supplied for 1FW6Sign Page Overview Description of the motorProperties 1FW6 built-in torque motor Benefits Standards and regulationsDescription of the motor 2.1 Properties Technical feature Version Technical featuresDescription of the motor 2.2 Technical features Applications With connectors not in the case of motors with single cores Description of the motor 2.2 Technical features UL approval ValidityDirection of rotation Current 1 I N Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Rated torque Max. torque Description of the motor Selection and ordering data 1FW6230-xxB07-8Fxx 1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Order designation Structure of the order designationsDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motor Stator as individual component RQQHFWLRQW\SH Rotor as individual component Round sealing ring O ring Cooling connection adapter Plug connectorConnector type Connector size Ordering notes Ordering examples Example Motor rating plate Data on the motor rating plateDescription of the motor 2.5 Motor rating plate Overview of the motor construction Motor componentsMotors with a cooling jacket Motors with integrated cooling 1FW6 motor components with a cooling jacket Cooling method Motor components of the built-in motor and optionsOverview of the motor construction Thermal motor protection Description of the temperature sensorsTemperature sensor Temp-S Name Description Temp-F Thermal motor protection Electrical shock hazard Evaluation of the temperature sensors for motor protection Cooling Effects when water cooling is not used Cooling circuits Cooling circuit requirementsMaterials used in the cooling circuits of torque motors Coolant intake temperature Dimensioning the heat-exchanger unitHeat-exchanger unit Coolant Provision of the cooling mediumReason for the use of water with an anti-corrosion agent Requirements placed on the anti-corrosion agent General requirements placed on the cooling mediumRequirements placed on the water Suitable mixturePage Parallel operation of several motors on one axes Coupled motorsParallel operation of several motors Requirements Tandem arrangement Power connection for parallel operationMotor arrangements Janus arrangement Coupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacket Janus arrangement for motors with integrated cooling Configuring the motor ProcedureProcedure Configuring the motor 5.1 Procedure 6WDUW Specification of the duty cycle General mechanical conditions Torque-time diagram Required motor torque Determining the required motor torque Motor torque-time diagram Selecting the motors Motor torque-speed diagram Uneven current loadChecking the torques and speeds Determining the motor torque-speed diagram Torque-speed requirementsFulfilling the torque-speed requirements More than one torque motor on one axes Checking the moments of inertiaElectrical parallel connection Calculating the required infeed power Infeed powerRecalculating the duty cycle Configuring the motor 5.2 Examples ExamplesSelecting an infeed unit General conditions for positioning within a defined period Following must be determined Section LQRULQ LQ Periodic duty cycle S3 mode Evaluation Short-time duty S2 and intermittent duty S3 Short-time duty S2An excessive load can lead to the destruction of the motor Intermittent duty S3 ෙW %Page Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial and axial forces Radial forces between the stator and rotorLength of active Requirements of the installation device Axial forces between the stator and rotor1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Mounting system Screw material and tightening torquesType series Screw Tightening torque Procedure for installing the motor Sequence for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connection LLQJVFUHZ Installing the cooling connection adapter 1FW629 Information on routing cables Checking the installation work Checking the work carried outRisk if axes moves in an uncontrolled manner Installation examples Image title Description Motor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Motor assembly Protecting the motor components Protecting the motor componentsDegree of protection System integration System requirementsComponents System integration System requirements System integration 7.1 System requirements Permissible voltages Drive systemClosed-loop control Open-loop control Accuracy MechanicsControl quality Requirements regarding the encoder EncodersEncoder system System integration 7.2 Encoders 107 RRGHQFRGHUDUUDQJHPHQW Selecting the bearing BearingsBraking concepts System integration 7.3 Bearings Possible malfunctions Braking conceptsSystem integration 7.4 Braking concepts Deploying a holding brake Page Electrical connection components InterfacesOverview Outgoing feeder Strain relief Dimensions of the electrical connections Interfaces Overview 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Interfaces Motor type 138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connections Connection assignment Power connectionSignal connection Interfaces 8.2 Electrical connections Temperature sensor connection SME12x Shielding, grounding, and equipotential bonding Rules Requirements for the motor supply cables Specification of the motor supply cablesCooler connection Motor supply cables Interfaces 8.3 Cooler connection 31 Cooler connection for 1FW609 and 1FW613 example Cooler connection for motors with integrated cooling 32 Cooler connection for 1FW615 example Interfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Safety guidelines for commissioning Commissioning Commutation setting Commissioning Safety guidelines for commissioning Commissioning 9.1 Safety guidelines for commissioning Motion-based techniqueInductance-based technique Cooling circuit Commissioning the cooling circuitsChecks for commissioning in a current-free state Mechanical components Wiring Entering the motor dataMeasuring system cable Page Operation Safety guidelines for operationDealing with faults Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairs Risk of burns Safety guidelines for high-voltage test MaintenancePerforming maintenance work on the motor Indications that maintenance work is required Test and replacement intervals of the cooling mediumIntervals between maintenance Test and replacement intervals of the cooling medium Storage and transport Packaging, storage, and transport guidelines Safety note regarding lifting devices Storage and transport Safety note regarding lifting devices Environmental compatibility during production Main constituents of a proper disposal procedureEnvironmental compatibility Disposal Disposing of and demagnetizing 1FW6 rotors Disposing of 1FW6 rotorsDisposal of packaging Demagnetizing the rotors Technical data and characteristics Content of the data sheetExplanations of the formula abbreviations Boundary conditions Rated dataLimit data Physical constants Thermal time constant Data, main motor cooler ΔTH Data, precision motor cooler ΔTp Speed-torque diagram GXW\ Data sheets and diagrams Data sheet 1FW6090-xxB05-xxxx14.2.1 1FW6090-xxxxx-xxxx Technical data and characteristics Data sheets and diagramsTechnical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Data sheet 1FW6090-xxB07-xxxx Data, main motor cooler Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXH Data sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxx Characteristics for 1FW6130-xxx05-xxxx Symbol Unit Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxx Characteristics for 1FW6150-xxx05-xxxx Technical data Symbol Unit Data sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data sheet 1FW6160-xxB05-xxxx 14.2.4 1FW6160-xxxxx-xxxxData for main motor cooler Data for precision motor cooler ΔT P Characteristics for 1FW6160-xxx05-xxxx %- Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %- 217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 Characteristics for 1FW6160-xxx20-xxxx 1PLQ Data sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx 228 Characteristics for 1FW6190-xxx05-xxxx %- Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx % Data sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %- 243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx 249 Characteristics for 1FW6230-xxx05-xxxx %* Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 Characteristics for 1FW6230-xxx07-xxxx %* Data sheet 1FW6230-xxB10-xxxx 256 257 Characteristics for 1FW6230-xxx10-xxxx 258 Data sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx % 263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx 269 Characteristics for 1FW6290-xxx07-xxxx %* Data sheet 1FW6290-xxB11-xxxx 272 Characteristics for 1FW6290-xxx11-xxxx %$ Data sheet 1FW6290-xxB15-xxxx 275 Characteristics for 1FW6290-xxx15-xxxx %$ %/ Data sheet 1FW6290-xxB20-xxxx Technical data and characteristics Data sheets and diagrams Characteristics for 1FW6290-xxx20-xxxx Installation drawings/Dimension drawings Installation situation for motors with a cooling jacketDesign information for installation hole and O ring Explanation of installation drawings Installation dimensions 281 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 1FW6130-xxB 284 Installation Drawings/Dimension drawings drawings/Dimension drawings 286 287 288 289 Page Rectus GmbH Recommended manufacturersInformation regarding third-party products Festo AG & Co. KG Supply sources for cooling systems Appendix Recommended manufacturers Rittal GmbH & Co. KG Supply sources for anti-corrosion agentsHydac International GmbH Tyforop Chemie GmbH Supply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy template List of abbreviations Appendix List of abbreviations Appendix SoftwareGermany Page Index Index 301 Erlangen Germany