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S120
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S120
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Install
Torque-time diagram
Data sheet 1FW6090-xxB05-xxxx
Signal connection
Dealing with faults
Symbol Unit
Wiring
Maintenance
Configuration Manual 05/2009
Plug connector
Page 163
Image 163
Page 162
Page 164
Page 163
Image 163
Page 162
Page 164
Contents
Sinamics
Drive Technology 1FW6 Built-in torque motors
Configuration Manual 05/2009
Trademarks
Legal information
Qualified Personnel
Proper use of Siemens products
Benefits
Preface
Information on the documentation
Target group
Preface
Technical Support
Questions about this documentation
Internet address for products
EC Declaration of Conformity
Page
Table of contents
159
Table of contents
101
113
169
11.1
167
11.2
Page
Residual risks of power drive systems
General safety guidelines
Observing and complying with safety guidelines
Handling direct drives and components
Use for the intended purpose
General safety guidelines Use for the intended purpose
Components with permanent magnets
Occurrence of magnetic fields
General safety guidelines
Page
Protective measures against residual voltages
General safety guidelines 1.5 Electrical shock hazard
Electrical shock hazard
Attaching warning signs
Pictograms supplied for 1FW6
General safety guidelines 1.7 Pictograms supplied for 1FW6
Sign
Page
1FW6 built-in torque motor
Description of the motor
Properties
Overview
Standards and regulations
Benefits
Description of the motor 2.1 Properties
Applications
Technical features
Description of the motor 2.2 Technical features
Technical feature Version
With connectors not in the case of motors with single cores
Description of the motor 2.2 Technical features
Validity
UL approval
Direction of rotation
Rated torque Max. torque
Selection and ordering data
Description of the motor 2.3 Selection and ordering data
Current 1 I N
1FW6230-xxB07-8Fxx
Description of the motor Selection and ordering data
1FW6230-xxB10-2Jxx
Built-in torque motors overview part 2
1FW6160-xxB15-5Gxx 440 280 210 95.3
Structure of the order designations
Order designation
Description of the motor 2.4 Order designation
Standard 1FW6 built-in torque motor
RQQHFWLRQW\SH
Stator as individual component
Round sealing ring O ring
Rotor as individual component
Ordering notes
Plug connector
Connector type Connector size
Cooling connection adapter
Example
Ordering examples
Data on the motor rating plate
Motor rating plate
Description of the motor 2.5 Motor rating plate
Motor components
Overview of the motor construction
Motors with a cooling jacket
1FW6 motor components with a cooling jacket
Motors with integrated cooling
Motor components of the built-in motor and options
Cooling method
Overview of the motor construction
Temp-S
Description of the temperature sensors
Temperature sensor
Thermal motor protection
Name Description
Temp-F
Electrical shock hazard
Thermal motor protection
Cooling
Evaluation of the temperature sensors for motor protection
Effects when water cooling is not used
Cooling circuit requirements
Cooling circuits
Materials used in the cooling circuits of torque motors
Dimensioning the heat-exchanger unit
Coolant intake temperature
Heat-exchanger unit
Provision of the cooling medium
Coolant
Reason for the use of water with an anti-corrosion agent
Suitable mixture
General requirements placed on the cooling medium
Requirements placed on the water
Requirements placed on the anti-corrosion agent
Page
Requirements
Coupled motors
Parallel operation of several motors
Parallel operation of several motors on one axes
Janus arrangement
Power connection for parallel operation
Motor arrangements
Tandem arrangement
Coupled motors 4.1 Parallel operation of several motors
Risk of electric shock
Janus arrangement for motors with a cooling jacket
Janus arrangement
Janus arrangement for motors with integrated cooling
Procedure
Configuring the motor
Procedure
6WDUW
Configuring the motor 5.1 Procedure
General mechanical conditions
Specification of the duty cycle
Required motor torque
Torque-time diagram
Determining the required motor torque
Selecting the motors
Motor torque-time diagram
Uneven current load
Motor torque-speed diagram
Checking the torques and speeds
Torque-speed requirements
Determining the motor torque-speed diagram
Fulfilling the torque-speed requirements
Checking the moments of inertia
More than one torque motor on one axes
Electrical parallel connection
Infeed power
Calculating the required infeed power
Recalculating the duty cycle
Examples
Configuring the motor 5.2 Examples
Selecting an infeed unit
Following must be determined
General conditions for positioning within a defined period
Section
LQRULQ LQ
Evaluation
Periodic duty cycle S3 mode
Short-time duty S2
Short-time duty S2 and intermittent duty S3
An excessive load can lead to the destruction of the motor
ෙW %
Intermittent duty S3
Page
Motor assembly
Motor assembly
Important information about motor assembly
Motor assembly
Radial forces between the stator and rotor
Radial and axial forces
Length of active
Axial forces between the stator and rotor
Requirements of the installation device
1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629
Screw material and tightening torques
Mounting system
Type series Screw Tightening torque
Sequence for installing the motor
Procedure for installing the motor
Motor assembly
Motor assembly
Risk of compression when the rotor is lowered
Cooler connection
Installing the cooling connection adapter
LLQJVFUHZ
Information on routing cables
Installing the cooling connection adapter 1FW629
Checking the work carried out
Checking the installation work
Risk if axes moves in an uncontrolled manner
Image title Description
Installation examples
Motor assembly
Rotary table with torque motor with integrated cooling
Rotary table with torque motor with cooling jacket
Part-turn actuator with torque motor with integrated cooling
7UDQVSRUWDWLRQORFNV
Part-turn actuator with torque motor with cooling jacket
Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU
Protecting the motor components
Motor assembly Protecting the motor components
Degree of protection
System requirements
System integration
Components
System integration System requirements
System integration 7.1 System requirements
Drive system
Permissible voltages
Closed-loop control Open-loop control
Mechanics
Accuracy
Control quality
System integration 7.2 Encoders
Encoders
Encoder system
Requirements regarding the encoder
107
RRGHQFRGHUDUUDQJHPHQW
System integration 7.3 Bearings
Bearings
Braking concepts
Selecting the bearing
Braking concepts
Possible malfunctions
System integration 7.4 Braking concepts
Deploying a holding brake
Page
Outgoing feeder Strain relief
Interfaces
Overview
Electrical connection components
Interfaces Overview
Dimensions of the electrical connections
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Motor type
Interfaces
138
139
Specifications for the signal cable on the stator
OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV
Interfaces Electrical connections
Electrical connections
Interfaces 8.2 Electrical connections
Power connection
Signal connection
Connection assignment
SME12x
Temperature sensor connection
Rules
Shielding, grounding, and equipotential bonding
Motor supply cables
Specification of the motor supply cables
Cooler connection
Requirements for the motor supply cables
31 Cooler connection for 1FW609 and 1FW613 example
Interfaces 8.3 Cooler connection
32 Cooler connection for 1FW615 example
Cooler connection for motors with integrated cooling
Interfaces
34 Cooling connection plate for 1FW629
151
152
153
154
155
156
157
Hoses for the cooling system
Commissioning
Safety guidelines for commissioning
Commissioning Safety guidelines for commissioning
Commutation setting
Motion-based technique
Commissioning 9.1 Safety guidelines for commissioning
Inductance-based technique
Mechanical components
Commissioning the cooling circuits
Checks for commissioning in a current-free state
Cooling circuit
Entering the motor data
Wiring
Measuring system cable
Page
Improper operation can lead to serious material damage
Safety guidelines for operation
Dealing with faults
Operation
Page
Safety information for maintenance and repairs
Maintenance and repairs
Risk of burns
Maintenance
Safety guidelines for high-voltage test
Performing maintenance work on the motor
Test and replacement intervals of the cooling medium
Test and replacement intervals of the cooling medium
Intervals between maintenance
Indications that maintenance work is required
Packaging, storage, and transport guidelines
Storage and transport
Storage and transport Safety note regarding lifting devices
Safety note regarding lifting devices
Disposal
Main constituents of a proper disposal procedure
Environmental compatibility
Environmental compatibility during production
Demagnetizing the rotors
Disposing of 1FW6 rotors
Disposal of packaging
Disposing of and demagnetizing 1FW6 rotors
Content of the data sheet
Technical data and characteristics
Explanations of the formula abbreviations
Rated data
Boundary conditions
Limit data
Physical constants
Thermal time constant
ΔTH
Data, main motor cooler
ΔTp
Data, precision motor cooler
GXW\
Speed-torque diagram
Data sheet 1FW6090-xxB05-xxxx
Data sheets and diagrams
14.2.1 1FW6090-xxxxx-xxxx
Data sheets and diagrams
Technical data and characteristics
Technical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090
Data, main motor cooler
Data sheet 1FW6090-xxB07-xxxx
1PLQ07RUTXH
Characteristics for 1FW6090-xxx07-xxxx
Data sheet 1FW6090-xxB10-xxxx
Characteristics for 1FW6090-xxx10-xxxx
Data sheet 1FW6090-xxB15-xxxx
Characteristics for 1FW6090-xxx15-xxxx
14.2.2 1FW6130-xxxxx-xxxx
Data sheet 1FW6130-xxB05-xxxx
Symbol Unit
Characteristics for 1FW6130-xxx05-xxxx
Data sheet 1FW6130-xxB07-xxxx
Characteristics for 1FW6130-xxx07-xxxx
Data sheet 1FW6130-xxB10-xxxx
Characteristics for 1FW6130-xxx10-xxxx
Data sheet 1FW6130-xxB15-xxxx
Characteristics for 1FW6130-xxx15-xxxx
14.2.3 1FW6150-xxxxx-xxxx
Data sheet 1FW6150-xxB05-xxxx
Technical data Symbol Unit
Characteristics for 1FW6150-xxx05-xxxx
Data sheet 1FW6150-xxB07-xxxx
Characteristics for 1FW6150-xxx07-xxxx
Data sheet 1FW6150-xxB10-xxxx
Characteristics for 1FW6150-xxx10-xxxx
Data sheet 1FW6150-xxB15-xxxx
Characteristics for 1FW6150-xxx15-xxxx
14.2.4 1FW6160-xxxxx-xxxx
Data sheet 1FW6160-xxB05-xxxx
Data for main motor cooler
ΔT P
Data for precision motor cooler
%-
Characteristics for 1FW6160-xxx05-xxxx
Data sheet 1FW6160-xxB07-xxxx
1FW6160 Boundary conditions
211
Characteristics for 1FW6160-xxx07-xxxx
Data sheet 1FW6160-xxB10-xxxx
214
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160
%- %-
Characteristics for 1FW6160-xxx10-xxxx
217
Data sheet 1FW6160-xxB15-xxxx
219
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160
Characteristics for 1FW6160-xxx15-xxxx
222
Data sheet 1FW6160-xxB20-xxxx
224
225
1PLQ
Characteristics for 1FW6160-xxx20-xxxx
14.2.5 1FW6190-xxxxx-xxxx
Data sheet 1FW6190-xxB05-xxxx
228
%-
Characteristics for 1FW6190-xxx05-xxxx
Data sheet 1FW6190-xxB07-xxxx
1FW6190 Boundary conditions
Technical data Symbol Unit XxB07-8Fxx 1FW6190
%
Characteristics for 1FW6190-xxx07-xxxx
Data sheet 1FW6190-xxB10-xxxx
235
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190
Characteristics for 1FW6190-xxx10-xxxx
238
Data sheet 1FW6190-xxB15-xxxx
240
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190
%-
Characteristics for 1FW6190-xxx15-xxxx
243
Data sheet 1FW6190-xxB20-xxxx
245
Technical data Symbol Unit XxB20-0Wxx 1FW6190
Characteristics for 1FW6190-xxx20-xxxx
14.2.6 1FW6230-xxxxx-xxxx
Data sheet 1FW6230-xxB05-xxxx
249
%*
Characteristics for 1FW6230-xxx05-xxxx
Data sheet 1FW6230-xxB07-xxxx
1FW6230 Boundary conditions
253
%*
Characteristics for 1FW6230-xxx07-xxxx
Data sheet 1FW6230-xxB10-xxxx
256
257
258
Characteristics for 1FW6230-xxx10-xxxx
Data sheet 1FW6230-xxB15-xxxx
260
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230
%
Characteristics for 1FW6230-xxx15-xxxx
263
Data sheet 1FW6230-xxB20-xxxx
265
Technical data Symbol Unit XxB20-0Wxx 1FW6230
Characteristics for 1FW6230-xxx20-xxxx
14.2.7 1FW6290-xxxxx-xxxx
Data sheet 1FW6290-xxB07-xxxx
269
%*
Characteristics for 1FW6290-xxx07-xxxx
Data sheet 1FW6290-xxB11-xxxx
272
%$
Characteristics for 1FW6290-xxx11-xxxx
Data sheet 1FW6290-xxB15-xxxx
275
%$ %/
Characteristics for 1FW6290-xxx15-xxxx
Data sheet 1FW6290-xxB20-xxxx
Characteristics for 1FW6290-xxx20-xxxx
Technical data and characteristics Data sheets and diagrams
Installation situation for motors with a cooling jacket
Installation drawings/Dimension drawings
Design information for installation hole and O ring
Installation dimensions
Explanation of installation drawings
281
Installation drawings/Dimension drawings
1FW6130-xxB
15.3 Installation drawings/Dimension drawings
284
Installation
286
Drawings/Dimension drawings drawings/Dimension drawings
287
288
289
Page
Festo AG & Co. KG
Recommended manufacturers
Information regarding third-party products
Rectus GmbH
Appendix Recommended manufacturers
Supply sources for cooling systems
Tyforop Chemie GmbH
Supply sources for anti-corrosion agents
Hydac International GmbH
Rittal GmbH & Co. KG
Supply sources for braking elements
Appendix Fax form for suggestions/corrections copy template
Fax form for suggestions/corrections copy template
Appendix List of abbreviations
List of abbreviations
Software
Appendix
Germany
Page
Index
Index
301
Erlangen Germany
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Contents