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Siemens S120 configurationmanual 116

Models: S120

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Page 115

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116	1FW6 Built-in torque motors
	Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

Image 115

Siemens S120 configurationmanual 116

Contents

Sinamics Drive Technology 1FW6 Built-in torque motors Configuration Manual 05/2009Trademarks Legal informationQualified Personnel Proper use of Siemens productsBenefits PrefaceInformation on the documentation Target groupPreface Technical SupportQuestions about this documentation Internet address for productsEC Declaration of Conformity Page Table of contents 159 Table of contents101 113169 11.1167 11.2Page Residual risks of power drive systems General safety guidelinesObserving and complying with safety guidelines Handling direct drives and components Use for the intended purpose General safety guidelines Use for the intended purposeComponents with permanent magnets Occurrence of magnetic fieldsGeneral safety guidelines Page Protective measures against residual voltages General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Attaching warning signsPictograms supplied for 1FW6 General safety guidelines 1.7 Pictograms supplied for 1FW6Sign Page 1FW6 built-in torque motor Description of the motorProperties OverviewStandards and regulations BenefitsDescription of the motor 2.1 Properties Applications Technical featuresDescription of the motor 2.2 Technical features Technical feature VersionWith connectors not in the case of motors with single cores Description of the motor 2.2 Technical features Validity UL approvalDirection of rotation Rated torque Max. torque Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Current 1 I N1FW6230-xxB07-8Fxx Description of the motor Selection and ordering data1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Structure of the order designations Order designationDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motor RQQHFWLRQW\SH Stator as individual componentRound sealing ring O ring Rotor as individual componentOrdering notes Plug connectorConnector type Connector size Cooling connection adapterExample Ordering examplesData on the motor rating plate Motor rating plateDescription of the motor 2.5 Motor rating plate Motor components Overview of the motor constructionMotors with a cooling jacket 1FW6 motor components with a cooling jacket Motors with integrated coolingMotor components of the built-in motor and options Cooling methodOverview of the motor construction Temp-S Description of the temperature sensorsTemperature sensor Thermal motor protectionName Description Temp-F Electrical shock hazard Thermal motor protectionCooling Evaluation of the temperature sensors for motor protectionEffects when water cooling is not used Cooling circuit requirements Cooling circuitsMaterials used in the cooling circuits of torque motors Dimensioning the heat-exchanger unit Coolant intake temperatureHeat-exchanger unit Provision of the cooling medium CoolantReason for the use of water with an anti-corrosion agent Suitable mixture General requirements placed on the cooling mediumRequirements placed on the water Requirements placed on the anti-corrosion agentPage Requirements Coupled motorsParallel operation of several motors Parallel operation of several motors on one axesJanus arrangement Power connection for parallel operationMotor arrangements Tandem arrangementCoupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement for motors with a cooling jacket Janus arrangementJanus arrangement for motors with integrated cooling Procedure Configuring the motorProcedure 6WDUW Configuring the motor 5.1 ProcedureGeneral mechanical conditions Specification of the duty cycleRequired motor torque Torque-time diagramDetermining the required motor torque Selecting the motors Motor torque-time diagramUneven current load Motor torque-speed diagramChecking the torques and speeds Torque-speed requirements Determining the motor torque-speed diagramFulfilling the torque-speed requirements Checking the moments of inertia More than one torque motor on one axesElectrical parallel connection Infeed power Calculating the required infeed powerRecalculating the duty cycle Examples Configuring the motor 5.2 ExamplesSelecting an infeed unit Following must be determined General conditions for positioning within a defined periodSection LQRULQ LQ Evaluation Periodic duty cycle S3 modeShort-time duty S2 Short-time duty S2 and intermittent duty S3An excessive load can lead to the destruction of the motor ෙW % Intermittent duty S3Page Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial forces between the stator and rotor Radial and axial forcesLength of active Axial forces between the stator and rotor Requirements of the installation device1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Screw material and tightening torques Mounting systemType series Screw Tightening torque Sequence for installing the motor Procedure for installing the motorMotor assembly Motor assembly Risk of compression when the rotor is lowered Cooler connection Installing the cooling connection adapterLLQJVFUHZ Information on routing cables Installing the cooling connection adapter 1FW629Checking the work carried out Checking the installation workRisk if axes moves in an uncontrolled manner Image title Description Installation examplesMotor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Protecting the motor components Motor assembly Protecting the motor componentsDegree of protection System requirements System integrationComponents System integration System requirements System integration 7.1 System requirements Drive system Permissible voltagesClosed-loop control Open-loop control Mechanics AccuracyControl quality System integration 7.2 Encoders EncodersEncoder system Requirements regarding the encoder107 RRGHQFRGHUDUUDQJHPHQW System integration 7.3 Bearings BearingsBraking concepts Selecting the bearingBraking concepts Possible malfunctionsSystem integration 7.4 Braking concepts Deploying a holding brake Page Outgoing feeder Strain relief InterfacesOverview Electrical connection componentsInterfaces Overview Dimensions of the electrical connections115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Motor type Interfaces138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Interfaces Electrical connections Electrical connectionsInterfaces 8.2 Electrical connections Power connectionSignal connection Connection assignmentSME12x Temperature sensor connectionRules Shielding, grounding, and equipotential bondingMotor supply cables Specification of the motor supply cablesCooler connection Requirements for the motor supply cables31 Cooler connection for 1FW609 and 1FW613 example Interfaces 8.3 Cooler connection32 Cooler connection for 1FW615 example Cooler connection for motors with integrated coolingInterfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Commissioning Safety guidelines for commissioningCommissioning Safety guidelines for commissioning Commutation settingMotion-based technique Commissioning 9.1 Safety guidelines for commissioningInductance-based technique Mechanical components Commissioning the cooling circuitsChecks for commissioning in a current-free state Cooling circuitEntering the motor data WiringMeasuring system cable Page Improper operation can lead to serious material damage Safety guidelines for operationDealing with faults OperationPage Safety information for maintenance and repairs Maintenance and repairsRisk of burns Maintenance Safety guidelines for high-voltage testPerforming maintenance work on the motor Test and replacement intervals of the cooling medium Test and replacement intervals of the cooling mediumIntervals between maintenance Indications that maintenance work is requiredPackaging, storage, and transport guidelines Storage and transportStorage and transport Safety note regarding lifting devices Safety note regarding lifting devicesDisposal Main constituents of a proper disposal procedureEnvironmental compatibility Environmental compatibility during productionDemagnetizing the rotors Disposing of 1FW6 rotorsDisposal of packaging Disposing of and demagnetizing 1FW6 rotorsContent of the data sheet Technical data and characteristicsExplanations of the formula abbreviations Rated data Boundary conditionsLimit data Physical constants Thermal time constant ΔTH Data, main motor coolerΔTp Data, precision motor coolerGXW\ Speed-torque diagramData sheet 1FW6090-xxB05-xxxx Data sheets and diagrams14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagrams Technical data and characteristicsTechnical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Data, main motor cooler Data sheet 1FW6090-xxB07-xxxx1PLQ07RUTXH Characteristics for 1FW6090-xxx07-xxxxData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxxSymbol Unit Characteristics for 1FW6130-xxx05-xxxxData sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxxTechnical data Symbol Unit Characteristics for 1FW6150-xxx05-xxxxData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx 14.2.4 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxxData for main motor cooler ΔT P Data for precision motor cooler%- Characteristics for 1FW6160-xxx05-xxxxData sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 %- %- Characteristics for 1FW6160-xxx10-xxxx217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 1PLQ Characteristics for 1FW6160-xxx20-xxxx14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx228 %- Characteristics for 1FW6190-xxx05-xxxxData sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 % Characteristics for 1FW6190-xxx07-xxxxData sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 %- Characteristics for 1FW6190-xxx15-xxxx243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx249 %* Characteristics for 1FW6230-xxx05-xxxxData sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 %* Characteristics for 1FW6230-xxx07-xxxxData sheet 1FW6230-xxB10-xxxx 256 257 258 Characteristics for 1FW6230-xxx10-xxxxData sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 % Characteristics for 1FW6230-xxx15-xxxx263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx269 %* Characteristics for 1FW6290-xxx07-xxxxData sheet 1FW6290-xxB11-xxxx 272 %$ Characteristics for 1FW6290-xxx11-xxxxData sheet 1FW6290-xxB15-xxxx 275 %$ %/ Characteristics for 1FW6290-xxx15-xxxxData sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Technical data and characteristics Data sheets and diagramsInstallation situation for motors with a cooling jacket Installation drawings/Dimension drawingsDesign information for installation hole and O ring Installation dimensions Explanation of installation drawings281 Installation drawings/Dimension drawings 1FW6130-xxB 15.3 Installation drawings/Dimension drawings284 Installation 286 Drawings/Dimension drawings drawings/Dimension drawings287 288 289 Page Festo AG & Co. KG Recommended manufacturersInformation regarding third-party products Rectus GmbHAppendix Recommended manufacturers Supply sources for cooling systemsTyforop Chemie GmbH Supply sources for anti-corrosion agentsHydac International GmbH Rittal GmbH & Co. KGSupply sources for braking elements Appendix Fax form for suggestions/corrections copy template Fax form for suggestions/corrections copy templateAppendix List of abbreviations List of abbreviationsSoftware AppendixGermany Page Index Index 301 Erlangen Germany