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Figure 8-24 Electrical connection (axial) with sleeve and single core for 1FW629, 70 mm2 core cross-section

132	1FW6 Built-in torque motors
	Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

Image 131

Siemens S120 configurationmanual 132

Contents

Sinamics Drive Technology 1FW6 Built-in torque motors Configuration Manual 05/2009 Trademarks Legal informationQualified Personnel Proper use of Siemens products Benefits PrefaceInformation on the documentation Target group Preface Technical SupportQuestions about this documentation Internet address for products EC Declaration of Conformity Page Table of contents 159 Table of contents101 113 169 11.1167 11.2Page Residual risks of power drive systems General safety guidelines Observing and complying with safety guidelines Handling direct drives and components Use for the intended purpose General safety guidelines Use for the intended purpose Components with permanent magnets Occurrence of magnetic fields General safety guidelines Page Protective measures against residual voltages General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Attaching warning signs Sign General safety guidelines 1.7 Pictograms supplied for 1FW6Pictograms supplied for 1FW6 Page 1FW6 built-in torque motor Description of the motorProperties Overview Description of the motor 2.1 Properties BenefitsStandards and regulations Applications Technical featuresDescription of the motor 2.2 Technical features Technical feature Version With connectors not in the case of motors with single cores Description of the motor 2.2 Technical features Direction of rotation UL approvalValidity Rated torque Max. torque Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Current 1 I N 1FW6230-xxB07-8Fxx Description of the motor Selection and ordering data 1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Description of the motor 2.4 Order designation Order designationStructure of the order designations Standard 1FW6 built-in torque motor RQQHFWLRQW\SH Stator as individual component Round sealing ring O ring Rotor as individual component Ordering notes Plug connectorConnector type Connector size Cooling connection adapter Example Ordering examples Description of the motor 2.5 Motor rating plate Motor rating plateData on the motor rating plate Motors with a cooling jacket Overview of the motor constructionMotor components 1FW6 motor components with a cooling jacket Motors with integrated cooling Overview of the motor construction Cooling methodMotor components of the built-in motor and options Temp-S Description of the temperature sensorsTemperature sensor Thermal motor protection Name Description Temp-F Electrical shock hazard Thermal motor protection Cooling Evaluation of the temperature sensors for motor protection Effects when water cooling is not used Materials used in the cooling circuits of torque motors Cooling circuitsCooling circuit requirements Heat-exchanger unit Coolant intake temperatureDimensioning the heat-exchanger unit Reason for the use of water with an anti-corrosion agent CoolantProvision of the cooling medium Suitable mixture General requirements placed on the cooling mediumRequirements placed on the water Requirements placed on the anti-corrosion agentPage Requirements Coupled motorsParallel operation of several motors Parallel operation of several motors on one axes Janus arrangement Power connection for parallel operationMotor arrangements Tandem arrangement Coupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement for motors with a cooling jacket Janus arrangement Janus arrangement for motors with integrated cooling Procedure Configuring the motorProcedure 6WDUW Configuring the motor 5.1 Procedure General mechanical conditions Specification of the duty cycle Required motor torque Torque-time diagram Determining the required motor torque Selecting the motors Motor torque-time diagram Checking the torques and speeds Motor torque-speed diagramUneven current load Fulfilling the torque-speed requirements Determining the motor torque-speed diagramTorque-speed requirements Electrical parallel connection More than one torque motor on one axesChecking the moments of inertia Recalculating the duty cycle Calculating the required infeed powerInfeed power Selecting an infeed unit Configuring the motor 5.2 ExamplesExamples Following must be determined General conditions for positioning within a defined period Section LQRULQ LQ Evaluation Periodic duty cycle S3 mode An excessive load can lead to the destruction of the motor Short-time duty S2 and intermittent duty S3Short-time duty S2 ෙW % Intermittent duty S3Page Important information about motor assembly Motor assemblyMotor assembly Motor assembly Length of active Radial and axial forcesRadial forces between the stator and rotor 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Requirements of the installation deviceAxial forces between the stator and rotor Type series Screw Tightening torque Mounting systemScrew material and tightening torques Sequence for installing the motor Procedure for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Cooler connection Installing the cooling connection adapter LLQJVFUHZ Information on routing cables Installing the cooling connection adapter 1FW629 Risk if axes moves in an uncontrolled manner Checking the installation workChecking the work carried out Image title Description Installation examples Motor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Degree of protection Motor assembly Protecting the motor componentsProtecting the motor components Components System integrationSystem requirements System integration System requirements System integration 7.1 System requirements Closed-loop control Open-loop control Permissible voltagesDrive system Control quality AccuracyMechanics System integration 7.2 Encoders EncodersEncoder system Requirements regarding the encoder 107 RRGHQFRGHUDUUDQJHPHQW System integration 7.3 Bearings BearingsBraking concepts Selecting the bearing System integration 7.4 Braking concepts Possible malfunctionsBraking concepts Deploying a holding brake Page Outgoing feeder Strain relief InterfacesOverview Electrical connection components Interfaces Overview Dimensions of the electrical connections 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Motor type Interfaces 138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Interfaces Electrical connections Electrical connections Interfaces 8.2 Electrical connections Power connectionSignal connection Connection assignment SME12x Temperature sensor connection Rules Shielding, grounding, and equipotential bonding Motor supply cables Specification of the motor supply cablesCooler connection Requirements for the motor supply cables 31 Cooler connection for 1FW609 and 1FW613 example Interfaces 8.3 Cooler connection 32 Cooler connection for 1FW615 example Cooler connection for motors with integrated cooling Interfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Commissioning Safety guidelines for commissioning Commissioning Safety guidelines for commissioning Commutation setting Inductance-based technique Commissioning 9.1 Safety guidelines for commissioningMotion-based technique Mechanical components Commissioning the cooling circuitsChecks for commissioning in a current-free state Cooling circuit Measuring system cable WiringEntering the motor data Page Improper operation can lead to serious material damage Safety guidelines for operationDealing with faults OperationPage Safety information for maintenance and repairs Maintenance and repairs Risk of burns Performing maintenance work on the motor Safety guidelines for high-voltage testMaintenance Test and replacement intervals of the cooling medium Test and replacement intervals of the cooling mediumIntervals between maintenance Indications that maintenance work is required Packaging, storage, and transport guidelines Storage and transport Storage and transport Safety note regarding lifting devices Safety note regarding lifting devices Disposal Main constituents of a proper disposal procedureEnvironmental compatibility Environmental compatibility during production Demagnetizing the rotors Disposing of 1FW6 rotorsDisposal of packaging Disposing of and demagnetizing 1FW6 rotors Explanations of the formula abbreviations Technical data and characteristicsContent of the data sheet Limit data Boundary conditionsRated data Physical constants Thermal time constant ΔTH Data, main motor cooler ΔTp Data, precision motor cooler GXW\ Speed-torque diagram 14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagramsData sheet 1FW6090-xxB05-xxxx Technical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Technical data and characteristicsData sheets and diagrams Data, main motor cooler Data sheet 1FW6090-xxB07-xxxx 1PLQ07RUTXH Characteristics for 1FW6090-xxx07-xxxx Data sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxx Symbol Unit Characteristics for 1FW6130-xxx05-xxxx Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxx Technical data Symbol Unit Characteristics for 1FW6150-xxx05-xxxx Data sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data for main motor cooler Data sheet 1FW6160-xxB05-xxxx14.2.4 1FW6160-xxxxx-xxxx ΔT P Data for precision motor cooler %- Characteristics for 1FW6160-xxx05-xxxx Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 %- %- Characteristics for 1FW6160-xxx10-xxxx 217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 1PLQ Characteristics for 1FW6160-xxx20-xxxx 14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx 228 %- Characteristics for 1FW6190-xxx05-xxxx Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 % Characteristics for 1FW6190-xxx07-xxxx Data sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 %- Characteristics for 1FW6190-xxx15-xxxx 243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx 14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx 249 %* Characteristics for 1FW6230-xxx05-xxxx Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 %* Characteristics for 1FW6230-xxx07-xxxx Data sheet 1FW6230-xxB10-xxxx 256 257 258 Characteristics for 1FW6230-xxx10-xxxx Data sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 % Characteristics for 1FW6230-xxx15-xxxx 263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx 269 %* Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 272 %$ Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 275 %$ %/ Characteristics for 1FW6290-xxx15-xxxx Data sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Technical data and characteristics Data sheets and diagrams Design information for installation hole and O ring Installation drawings/Dimension drawingsInstallation situation for motors with a cooling jacket Installation dimensions Explanation of installation drawings 281 Installation drawings/Dimension drawings 1FW6130-xxB 15.3 Installation drawings/Dimension drawings 284 Installation 286 Drawings/Dimension drawings drawings/Dimension drawings 287 288 289 Page Festo AG & Co. KG Recommended manufacturersInformation regarding third-party products Rectus GmbH Appendix Recommended manufacturers Supply sources for cooling systems Tyforop Chemie GmbH Supply sources for anti-corrosion agentsHydac International GmbH Rittal GmbH & Co. KG Supply sources for braking elements Appendix Fax form for suggestions/corrections copy template Fax form for suggestions/corrections copy template Appendix List of abbreviations List of abbreviations Germany AppendixSoftware Page Index Index 301 Erlangen Germany