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Siemens S120 configurationmanual 156

Models: S120

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Figure 8-40 Cooling connection adapter 1FW616, 1FW619, 1FW623

156	1FW6 Built-in torque motors
	Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

Image 155

Siemens S120 configurationmanual 156

Contents

Sinamics Drive Technology 1FW6 Built-in torque motors Configuration Manual 05/2009Trademarks Legal informationQualified Personnel Proper use of Siemens productsBenefits PrefaceInformation on the documentation Target groupPreface Technical SupportQuestions about this documentation Internet address for productsEC Declaration of Conformity Page Table of contents 159 Table of contents101 113169 11.1167 11.2Page Residual risks of power drive systems General safety guidelinesObserving and complying with safety guidelines Handling direct drives and components Use for the intended purpose General safety guidelines Use for the intended purposeComponents with permanent magnets Occurrence of magnetic fieldsGeneral safety guidelines Page Protective measures against residual voltages General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Attaching warning signsSign General safety guidelines 1.7 Pictograms supplied for 1FW6Pictograms supplied for 1FW6 Page 1FW6 built-in torque motor Description of the motorProperties OverviewDescription of the motor 2.1 Properties BenefitsStandards and regulations Applications Technical featuresDescription of the motor 2.2 Technical features Technical feature VersionWith connectors not in the case of motors with single cores Description of the motor 2.2 Technical features Direction of rotation UL approvalValidity Rated torque Max. torque Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Current 1 I N1FW6230-xxB07-8Fxx Description of the motor Selection and ordering data1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Description of the motor 2.4 Order designation Order designationStructure of the order designations Standard 1FW6 built-in torque motor RQQHFWLRQW\SH Stator as individual componentRound sealing ring O ring Rotor as individual componentOrdering notes Plug connectorConnector type Connector size Cooling connection adapterExample Ordering examplesDescription of the motor 2.5 Motor rating plate Motor rating plateData on the motor rating plate Motors with a cooling jacket Overview of the motor constructionMotor components 1FW6 motor components with a cooling jacket Motors with integrated coolingOverview of the motor construction Cooling methodMotor components of the built-in motor and options Temp-S Description of the temperature sensorsTemperature sensor Thermal motor protectionName Description Temp-F Electrical shock hazard Thermal motor protectionCooling Evaluation of the temperature sensors for motor protectionEffects when water cooling is not used Materials used in the cooling circuits of torque motors Cooling circuitsCooling circuit requirements Heat-exchanger unit Coolant intake temperatureDimensioning the heat-exchanger unit Reason for the use of water with an anti-corrosion agent CoolantProvision of the cooling medium Suitable mixture General requirements placed on the cooling mediumRequirements placed on the water Requirements placed on the anti-corrosion agentPage Requirements Coupled motorsParallel operation of several motors Parallel operation of several motors on one axesJanus arrangement Power connection for parallel operationMotor arrangements Tandem arrangementCoupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement for motors with a cooling jacket Janus arrangementJanus arrangement for motors with integrated cooling Procedure Configuring the motorProcedure 6WDUW Configuring the motor 5.1 ProcedureGeneral mechanical conditions Specification of the duty cycleRequired motor torque Torque-time diagramDetermining the required motor torque Selecting the motors Motor torque-time diagramChecking the torques and speeds Motor torque-speed diagramUneven current load Fulfilling the torque-speed requirements Determining the motor torque-speed diagramTorque-speed requirements Electrical parallel connection More than one torque motor on one axesChecking the moments of inertia Recalculating the duty cycle Calculating the required infeed powerInfeed power Selecting an infeed unit Configuring the motor 5.2 ExamplesExamples Following must be determined General conditions for positioning within a defined periodSection LQRULQ LQ Evaluation Periodic duty cycle S3 modeAn excessive load can lead to the destruction of the motor Short-time duty S2 and intermittent duty S3Short-time duty S2 ෙW % Intermittent duty S3Page Important information about motor assembly Motor assemblyMotor assembly Motor assembly Length of active Radial and axial forcesRadial forces between the stator and rotor 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Requirements of the installation deviceAxial forces between the stator and rotor Type series Screw Tightening torque Mounting systemScrew material and tightening torques Sequence for installing the motor Procedure for installing the motorMotor assembly Motor assembly Risk of compression when the rotor is lowered Cooler connection Installing the cooling connection adapterLLQJVFUHZ Information on routing cables Installing the cooling connection adapter 1FW629Risk if axes moves in an uncontrolled manner Checking the installation workChecking the work carried out Image title Description Installation examplesMotor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Degree of protection Motor assembly Protecting the motor componentsProtecting the motor components Components System integrationSystem requirements System integration System requirements System integration 7.1 System requirements Closed-loop control Open-loop control Permissible voltagesDrive system Control quality AccuracyMechanics System integration 7.2 Encoders EncodersEncoder system Requirements regarding the encoder107 RRGHQFRGHUDUUDQJHPHQW System integration 7.3 Bearings BearingsBraking concepts Selecting the bearingSystem integration 7.4 Braking concepts Possible malfunctionsBraking concepts Deploying a holding brake Page Outgoing feeder Strain relief InterfacesOverview Electrical connection componentsInterfaces Overview Dimensions of the electrical connections115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Motor type Interfaces138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Interfaces Electrical connections Electrical connectionsInterfaces 8.2 Electrical connections Power connectionSignal connection Connection assignmentSME12x Temperature sensor connectionRules Shielding, grounding, and equipotential bondingMotor supply cables Specification of the motor supply cablesCooler connection Requirements for the motor supply cables31 Cooler connection for 1FW609 and 1FW613 example Interfaces 8.3 Cooler connection32 Cooler connection for 1FW615 example Cooler connection for motors with integrated coolingInterfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Commissioning Safety guidelines for commissioningCommissioning Safety guidelines for commissioning Commutation settingInductance-based technique Commissioning 9.1 Safety guidelines for commissioningMotion-based technique Mechanical components Commissioning the cooling circuitsChecks for commissioning in a current-free state Cooling circuitMeasuring system cable WiringEntering the motor data Page Improper operation can lead to serious material damage Safety guidelines for operationDealing with faults OperationPage Safety information for maintenance and repairs Maintenance and repairsRisk of burns Performing maintenance work on the motor Safety guidelines for high-voltage testMaintenance Test and replacement intervals of the cooling medium Test and replacement intervals of the cooling mediumIntervals between maintenance Indications that maintenance work is requiredPackaging, storage, and transport guidelines Storage and transportStorage and transport Safety note regarding lifting devices Safety note regarding lifting devicesDisposal Main constituents of a proper disposal procedureEnvironmental compatibility Environmental compatibility during productionDemagnetizing the rotors Disposing of 1FW6 rotorsDisposal of packaging Disposing of and demagnetizing 1FW6 rotorsExplanations of the formula abbreviations Technical data and characteristicsContent of the data sheet Limit data Boundary conditionsRated data Physical constants Thermal time constant ΔTH Data, main motor coolerΔTp Data, precision motor coolerGXW\ Speed-torque diagram14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagramsData sheet 1FW6090-xxB05-xxxx Technical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Technical data and characteristicsData sheets and diagrams Data, main motor cooler Data sheet 1FW6090-xxB07-xxxx1PLQ07RUTXH Characteristics for 1FW6090-xxx07-xxxxData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxxSymbol Unit Characteristics for 1FW6130-xxx05-xxxxData sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxxTechnical data Symbol Unit Characteristics for 1FW6150-xxx05-xxxxData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data for main motor cooler Data sheet 1FW6160-xxB05-xxxx14.2.4 1FW6160-xxxxx-xxxx ΔT P Data for precision motor cooler%- Characteristics for 1FW6160-xxx05-xxxxData sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 %- %- Characteristics for 1FW6160-xxx10-xxxx217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 1PLQ Characteristics for 1FW6160-xxx20-xxxx14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx228 %- Characteristics for 1FW6190-xxx05-xxxxData sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 % Characteristics for 1FW6190-xxx07-xxxxData sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 %- Characteristics for 1FW6190-xxx15-xxxx243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx249 %* Characteristics for 1FW6230-xxx05-xxxxData sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 %* Characteristics for 1FW6230-xxx07-xxxxData sheet 1FW6230-xxB10-xxxx 256 257 258 Characteristics for 1FW6230-xxx10-xxxxData sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 % Characteristics for 1FW6230-xxx15-xxxx263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx269 %* Characteristics for 1FW6290-xxx07-xxxxData sheet 1FW6290-xxB11-xxxx 272 %$ Characteristics for 1FW6290-xxx11-xxxxData sheet 1FW6290-xxB15-xxxx 275 %$ %/ Characteristics for 1FW6290-xxx15-xxxxData sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Technical data and characteristics Data sheets and diagramsDesign information for installation hole and O ring Installation drawings/Dimension drawingsInstallation situation for motors with a cooling jacket Installation dimensions Explanation of installation drawings281 Installation drawings/Dimension drawings 1FW6130-xxB 15.3 Installation drawings/Dimension drawings284 Installation 286 Drawings/Dimension drawings drawings/Dimension drawings287 288 289 Page Festo AG & Co. KG Recommended manufacturersInformation regarding third-party products Rectus GmbHAppendix Recommended manufacturers Supply sources for cooling systemsTyforop Chemie GmbH Supply sources for anti-corrosion agentsHydac International GmbH Rittal GmbH & Co. KGSupply sources for braking elements Appendix Fax form for suggestions/corrections copy template Fax form for suggestions/corrections copy templateAppendix List of abbreviations List of abbreviationsGermany AppendixSoftware Page Index Index 301 Erlangen Germany