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Siemens S120 configurationmanual 281

Models: S120

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Installation drawings/Dimension drawings 15.2 Explanation of installation drawings

Note

Siemens AG reserves the right to change the motor dimensions as part of design improvements without prior notification. The dimension drawings provided in this documentation, therefore, may not necessarily be up to date.

Up-to-date dimension drawings can be requested at no charge.

1FW6 Built-in torque motors	281
Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

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Siemens S120 configurationmanual 281

Contents

Sinamics Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motorsLegal information Qualified PersonnelProper use of Siemens products TrademarksPreface Information on the documentationTarget group BenefitsTechnical Support Questions about this documentationInternet address for products PrefaceEC Declaration of Conformity Page Table of contents Table of contents 101113 15911.1 16711.2 169Page General safety guidelines Residual risks of power drive systemsObserving and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purposeOccurrence of magnetic fields Components with permanent magnetsGeneral safety guidelines Page General safety guidelines 1.5 Electrical shock hazard Electrical shock hazardAttaching warning signs Protective measures against residual voltagesPictograms supplied for 1FW6 General safety guidelines 1.7 Pictograms supplied for 1FW6Sign Page Description of the motor PropertiesOverview 1FW6 built-in torque motorStandards and regulations BenefitsDescription of the motor 2.1 Properties Technical features Description of the motor 2.2 Technical featuresTechnical feature Version ApplicationsWith connectors not in the case of motors with single cores Description of the motor 2.2 Technical features Validity UL approvalDirection of rotation Selection and ordering data Description of the motor 2.3 Selection and ordering dataCurrent 1 I N Rated torque Max. torqueDescription of the motor Selection and ordering data 1FW6230-xxB07-8Fxx1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Structure of the order designations Order designationDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motor Stator as individual component RQQHFWLRQW\SHRotor as individual component Round sealing ring O ringPlug connector Connector type Connector sizeCooling connection adapter Ordering notesOrdering examples ExampleData on the motor rating plate Motor rating plateDescription of the motor 2.5 Motor rating plate Motor components Overview of the motor constructionMotors with a cooling jacket Motors with integrated cooling 1FW6 motor components with a cooling jacketMotor components of the built-in motor and options Cooling methodOverview of the motor construction Description of the temperature sensors Temperature sensorThermal motor protection Temp-SName Description Temp-F Thermal motor protection Electrical shock hazardEvaluation of the temperature sensors for motor protection CoolingEffects when water cooling is not used Cooling circuit requirements Cooling circuitsMaterials used in the cooling circuits of torque motors Dimensioning the heat-exchanger unit Coolant intake temperatureHeat-exchanger unit Provision of the cooling medium CoolantReason for the use of water with an anti-corrosion agent General requirements placed on the cooling medium Requirements placed on the waterRequirements placed on the anti-corrosion agent Suitable mixturePage Coupled motors Parallel operation of several motorsParallel operation of several motors on one axes RequirementsPower connection for parallel operation Motor arrangementsTandem arrangement Janus arrangementCoupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacketJanus arrangement for motors with integrated cooling Procedure Configuring the motorProcedure Configuring the motor 5.1 Procedure 6WDUWSpecification of the duty cycle General mechanical conditionsTorque-time diagram Required motor torqueDetermining the required motor torque Motor torque-time diagram Selecting the motorsUneven current load Motor torque-speed diagramChecking the torques and speeds Torque-speed requirements Determining the motor torque-speed diagramFulfilling the torque-speed requirements Checking the moments of inertia More than one torque motor on one axesElectrical parallel connection Infeed power Calculating the required infeed powerRecalculating the duty cycle Examples Configuring the motor 5.2 ExamplesSelecting an infeed unit General conditions for positioning within a defined period Following must be determinedSection LQRULQ LQ Periodic duty cycle S3 mode EvaluationShort-time duty S2 Short-time duty S2 and intermittent duty S3An excessive load can lead to the destruction of the motor Intermittent duty S3 ෙW %Page Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial forces between the stator and rotor Radial and axial forcesLength of active Axial forces between the stator and rotor Requirements of the installation device1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Screw material and tightening torques Mounting systemType series Screw Tightening torque Procedure for installing the motor Sequence for installing the motorMotor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connectionLLQJVFUHZ Installing the cooling connection adapter 1FW629 Information on routing cablesChecking the work carried out Checking the installation workRisk if axes moves in an uncontrolled manner Installation examples Image title DescriptionMotor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Protecting the motor components Motor assembly Protecting the motor componentsDegree of protection System requirements System integrationComponents System integration System requirements System integration 7.1 System requirements Drive system Permissible voltagesClosed-loop control Open-loop control Mechanics AccuracyControl quality Encoders Encoder systemRequirements regarding the encoder System integration 7.2 Encoders107 RRGHQFRGHUDUUDQJHPHQW Bearings Braking conceptsSelecting the bearing System integration 7.3 BearingsBraking concepts Possible malfunctionsSystem integration 7.4 Braking concepts Deploying a holding brake Page Interfaces OverviewElectrical connection components Outgoing feeder Strain reliefDimensions of the electrical connections Interfaces Overview115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Interfaces Motor type138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connectionsPower connection Signal connectionConnection assignment Interfaces 8.2 Electrical connectionsTemperature sensor connection SME12xShielding, grounding, and equipotential bonding RulesSpecification of the motor supply cables Cooler connectionRequirements for the motor supply cables Motor supply cablesInterfaces 8.3 Cooler connection 31 Cooler connection for 1FW609 and 1FW613 exampleCooler connection for motors with integrated cooling 32 Cooler connection for 1FW615 exampleInterfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Safety guidelines for commissioning CommissioningCommutation setting Commissioning Safety guidelines for commissioningMotion-based technique Commissioning 9.1 Safety guidelines for commissioningInductance-based technique Commissioning the cooling circuits Checks for commissioning in a current-free stateCooling circuit Mechanical componentsEntering the motor data WiringMeasuring system cable Page Safety guidelines for operation Dealing with faultsOperation Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairsRisk of burns Maintenance Safety guidelines for high-voltage testPerforming maintenance work on the motor Test and replacement intervals of the cooling medium Intervals between maintenanceIndications that maintenance work is required Test and replacement intervals of the cooling mediumStorage and transport Packaging, storage, and transport guidelinesSafety note regarding lifting devices Storage and transport Safety note regarding lifting devicesMain constituents of a proper disposal procedure Environmental compatibilityEnvironmental compatibility during production DisposalDisposing of 1FW6 rotors Disposal of packagingDisposing of and demagnetizing 1FW6 rotors Demagnetizing the rotorsContent of the data sheet Technical data and characteristicsExplanations of the formula abbreviations Rated data Boundary conditionsLimit data Physical constants Thermal time constant Data, main motor cooler ΔTHData, precision motor cooler ΔTpSpeed-torque diagram GXW\Data sheet 1FW6090-xxB05-xxxx Data sheets and diagrams14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagrams Technical data and characteristicsTechnical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Data sheet 1FW6090-xxB07-xxxx Data, main motor coolerCharacteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXHData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxxCharacteristics for 1FW6130-xxx05-xxxx Symbol UnitData sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxxCharacteristics for 1FW6150-xxx05-xxxx Technical data Symbol UnitData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx 14.2.4 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxxData for main motor cooler Data for precision motor cooler ΔT PCharacteristics for 1FW6160-xxx05-xxxx %-Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %-217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 Characteristics for 1FW6160-xxx20-xxxx 1PLQData sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx228 Characteristics for 1FW6190-xxx05-xxxx %-Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx %Data sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %-243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx249 Characteristics for 1FW6230-xxx05-xxxx %*Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 Characteristics for 1FW6230-xxx07-xxxx %*Data sheet 1FW6230-xxB10-xxxx 256 257 Characteristics for 1FW6230-xxx10-xxxx 258Data sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx %263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx269 Characteristics for 1FW6290-xxx07-xxxx %*Data sheet 1FW6290-xxB11-xxxx 272 Characteristics for 1FW6290-xxx11-xxxx %$Data sheet 1FW6290-xxB15-xxxx 275 Characteristics for 1FW6290-xxx15-xxxx %$ %/Data sheet 1FW6290-xxB20-xxxx Technical data and characteristics Data sheets and diagrams Characteristics for 1FW6290-xxx20-xxxxInstallation situation for motors with a cooling jacket Installation drawings/Dimension drawingsDesign information for installation hole and O ring Explanation of installation drawings Installation dimensions281 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 1FW6130-xxB284 Installation Drawings/Dimension drawings drawings/Dimension drawings 286287 288 289 Page Recommended manufacturers Information regarding third-party productsRectus GmbH Festo AG & Co. KGSupply sources for cooling systems Appendix Recommended manufacturersSupply sources for anti-corrosion agents Hydac International GmbHRittal GmbH & Co. KG Tyforop Chemie GmbHSupply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy templateList of abbreviations Appendix List of abbreviationsSoftware AppendixGermany Page Index Index 301 Erlangen Germany