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S120 configurationmanual
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S120
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Install
Torque-time diagram
Data sheet 1FW6090-xxB05-xxxx
Signal connection
Dealing with faults
Symbol Unit
Wiring
Maintenance
Configuration Manual 05/2009
Motor assembly
Page 77
Image 77
Page 76
Page 78
Page 77
Image 77
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Page 78
Contents
Sinamics
Drive Technology 1FW6 Built-in torque motors
Configuration Manual 05/2009
Qualified Personnel
Legal information
Proper use of Siemens products
Trademarks
Information on the documentation
Preface
Target group
Benefits
Questions about this documentation
Technical Support
Internet address for products
Preface
EC Declaration of Conformity
Page
Table of contents
101
Table of contents
113
159
167
11.1
11.2
169
Page
Residual risks of power drive systems
General safety guidelines
Observing and complying with safety guidelines
Handling direct drives and components
Use for the intended purpose
General safety guidelines Use for the intended purpose
Components with permanent magnets
Occurrence of magnetic fields
General safety guidelines
Page
Electrical shock hazard
General safety guidelines 1.5 Electrical shock hazard
Attaching warning signs
Protective measures against residual voltages
Sign
General safety guidelines 1.7 Pictograms supplied for 1FW6
Pictograms supplied for 1FW6
Page
Properties
Description of the motor
Overview
1FW6 built-in torque motor
Description of the motor 2.1 Properties
Benefits
Standards and regulations
Description of the motor 2.2 Technical features
Technical features
Technical feature Version
Applications
With connectors not in the case of motors with single cores
Description of the motor 2.2 Technical features
Direction of rotation
UL approval
Validity
Description of the motor 2.3 Selection and ordering data
Selection and ordering data
Current 1 I N
Rated torque Max. torque
1FW6230-xxB07-8Fxx
Description of the motor Selection and ordering data
1FW6230-xxB10-2Jxx
Built-in torque motors overview part 2
1FW6160-xxB15-5Gxx 440 280 210 95.3
Description of the motor 2.4 Order designation
Order designation
Structure of the order designations
Standard 1FW6 built-in torque motor
RQQHFWLRQW\SH
Stator as individual component
Round sealing ring O ring
Rotor as individual component
Connector type Connector size
Plug connector
Cooling connection adapter
Ordering notes
Example
Ordering examples
Description of the motor 2.5 Motor rating plate
Motor rating plate
Data on the motor rating plate
Motors with a cooling jacket
Overview of the motor construction
Motor components
1FW6 motor components with a cooling jacket
Motors with integrated cooling
Overview of the motor construction
Cooling method
Motor components of the built-in motor and options
Temperature sensor
Description of the temperature sensors
Thermal motor protection
Temp-S
Name Description
Temp-F
Electrical shock hazard
Thermal motor protection
Cooling
Evaluation of the temperature sensors for motor protection
Effects when water cooling is not used
Materials used in the cooling circuits of torque motors
Cooling circuits
Cooling circuit requirements
Heat-exchanger unit
Coolant intake temperature
Dimensioning the heat-exchanger unit
Reason for the use of water with an anti-corrosion agent
Coolant
Provision of the cooling medium
Requirements placed on the water
General requirements placed on the cooling medium
Requirements placed on the anti-corrosion agent
Suitable mixture
Page
Parallel operation of several motors
Coupled motors
Parallel operation of several motors on one axes
Requirements
Motor arrangements
Power connection for parallel operation
Tandem arrangement
Janus arrangement
Coupled motors 4.1 Parallel operation of several motors
Risk of electric shock
Janus arrangement for motors with a cooling jacket
Janus arrangement
Janus arrangement for motors with integrated cooling
Procedure
Configuring the motor
Procedure
6WDUW
Configuring the motor 5.1 Procedure
General mechanical conditions
Specification of the duty cycle
Required motor torque
Torque-time diagram
Determining the required motor torque
Selecting the motors
Motor torque-time diagram
Checking the torques and speeds
Motor torque-speed diagram
Uneven current load
Fulfilling the torque-speed requirements
Determining the motor torque-speed diagram
Torque-speed requirements
Electrical parallel connection
More than one torque motor on one axes
Checking the moments of inertia
Recalculating the duty cycle
Calculating the required infeed power
Infeed power
Selecting an infeed unit
Configuring the motor 5.2 Examples
Examples
Following must be determined
General conditions for positioning within a defined period
Section
LQRULQ LQ
Evaluation
Periodic duty cycle S3 mode
An excessive load can lead to the destruction of the motor
Short-time duty S2 and intermittent duty S3
Short-time duty S2
ෙW %
Intermittent duty S3
Page
Important information about motor assembly
Motor assembly
Motor assembly
Motor assembly
Length of active
Radial and axial forces
Radial forces between the stator and rotor
1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629
Requirements of the installation device
Axial forces between the stator and rotor
Type series Screw Tightening torque
Mounting system
Screw material and tightening torques
Sequence for installing the motor
Procedure for installing the motor
Motor assembly
Motor assembly
Risk of compression when the rotor is lowered
Cooler connection
Installing the cooling connection adapter
LLQJVFUHZ
Information on routing cables
Installing the cooling connection adapter 1FW629
Risk if axes moves in an uncontrolled manner
Checking the installation work
Checking the work carried out
Image title Description
Installation examples
Motor assembly
Rotary table with torque motor with integrated cooling
Rotary table with torque motor with cooling jacket
Part-turn actuator with torque motor with integrated cooling
7UDQVSRUWDWLRQORFNV
Part-turn actuator with torque motor with cooling jacket
Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU
Degree of protection
Motor assembly Protecting the motor components
Protecting the motor components
Components
System integration
System requirements
System integration System requirements
System integration 7.1 System requirements
Closed-loop control Open-loop control
Permissible voltages
Drive system
Control quality
Accuracy
Mechanics
Encoder system
Encoders
Requirements regarding the encoder
System integration 7.2 Encoders
107
RRGHQFRGHUDUUDQJHPHQW
Braking concepts
Bearings
Selecting the bearing
System integration 7.3 Bearings
System integration 7.4 Braking concepts
Possible malfunctions
Braking concepts
Deploying a holding brake
Page
Overview
Interfaces
Electrical connection components
Outgoing feeder Strain relief
Interfaces Overview
Dimensions of the electrical connections
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Motor type
Interfaces
138
139
Specifications for the signal cable on the stator
OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV
Interfaces Electrical connections
Electrical connections
Signal connection
Power connection
Connection assignment
Interfaces 8.2 Electrical connections
SME12x
Temperature sensor connection
Rules
Shielding, grounding, and equipotential bonding
Cooler connection
Specification of the motor supply cables
Requirements for the motor supply cables
Motor supply cables
31 Cooler connection for 1FW609 and 1FW613 example
Interfaces 8.3 Cooler connection
32 Cooler connection for 1FW615 example
Cooler connection for motors with integrated cooling
Interfaces
34 Cooling connection plate for 1FW629
151
152
153
154
155
156
157
Hoses for the cooling system
Commissioning
Safety guidelines for commissioning
Commissioning Safety guidelines for commissioning
Commutation setting
Inductance-based technique
Commissioning 9.1 Safety guidelines for commissioning
Motion-based technique
Checks for commissioning in a current-free state
Commissioning the cooling circuits
Cooling circuit
Mechanical components
Measuring system cable
Wiring
Entering the motor data
Page
Dealing with faults
Safety guidelines for operation
Operation
Improper operation can lead to serious material damage
Page
Safety information for maintenance and repairs
Maintenance and repairs
Risk of burns
Performing maintenance work on the motor
Safety guidelines for high-voltage test
Maintenance
Intervals between maintenance
Test and replacement intervals of the cooling medium
Indications that maintenance work is required
Test and replacement intervals of the cooling medium
Packaging, storage, and transport guidelines
Storage and transport
Storage and transport Safety note regarding lifting devices
Safety note regarding lifting devices
Environmental compatibility
Main constituents of a proper disposal procedure
Environmental compatibility during production
Disposal
Disposal of packaging
Disposing of 1FW6 rotors
Disposing of and demagnetizing 1FW6 rotors
Demagnetizing the rotors
Explanations of the formula abbreviations
Technical data and characteristics
Content of the data sheet
Limit data
Boundary conditions
Rated data
Physical constants
Thermal time constant
ΔTH
Data, main motor cooler
ΔTp
Data, precision motor cooler
GXW\
Speed-torque diagram
14.2.1 1FW6090-xxxxx-xxxx
Data sheets and diagrams
Data sheet 1FW6090-xxB05-xxxx
Technical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090
Technical data and characteristics
Data sheets and diagrams
Data, main motor cooler
Data sheet 1FW6090-xxB07-xxxx
1PLQ07RUTXH
Characteristics for 1FW6090-xxx07-xxxx
Data sheet 1FW6090-xxB10-xxxx
Characteristics for 1FW6090-xxx10-xxxx
Data sheet 1FW6090-xxB15-xxxx
Characteristics for 1FW6090-xxx15-xxxx
14.2.2 1FW6130-xxxxx-xxxx
Data sheet 1FW6130-xxB05-xxxx
Symbol Unit
Characteristics for 1FW6130-xxx05-xxxx
Data sheet 1FW6130-xxB07-xxxx
Characteristics for 1FW6130-xxx07-xxxx
Data sheet 1FW6130-xxB10-xxxx
Characteristics for 1FW6130-xxx10-xxxx
Data sheet 1FW6130-xxB15-xxxx
Characteristics for 1FW6130-xxx15-xxxx
14.2.3 1FW6150-xxxxx-xxxx
Data sheet 1FW6150-xxB05-xxxx
Technical data Symbol Unit
Characteristics for 1FW6150-xxx05-xxxx
Data sheet 1FW6150-xxB07-xxxx
Characteristics for 1FW6150-xxx07-xxxx
Data sheet 1FW6150-xxB10-xxxx
Characteristics for 1FW6150-xxx10-xxxx
Data sheet 1FW6150-xxB15-xxxx
Characteristics for 1FW6150-xxx15-xxxx
Data for main motor cooler
Data sheet 1FW6160-xxB05-xxxx
14.2.4 1FW6160-xxxxx-xxxx
ΔT P
Data for precision motor cooler
%-
Characteristics for 1FW6160-xxx05-xxxx
Data sheet 1FW6160-xxB07-xxxx
1FW6160 Boundary conditions
211
Characteristics for 1FW6160-xxx07-xxxx
Data sheet 1FW6160-xxB10-xxxx
214
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160
%- %-
Characteristics for 1FW6160-xxx10-xxxx
217
Data sheet 1FW6160-xxB15-xxxx
219
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160
Characteristics for 1FW6160-xxx15-xxxx
222
Data sheet 1FW6160-xxB20-xxxx
224
225
1PLQ
Characteristics for 1FW6160-xxx20-xxxx
14.2.5 1FW6190-xxxxx-xxxx
Data sheet 1FW6190-xxB05-xxxx
228
%-
Characteristics for 1FW6190-xxx05-xxxx
Data sheet 1FW6190-xxB07-xxxx
1FW6190 Boundary conditions
Technical data Symbol Unit XxB07-8Fxx 1FW6190
%
Characteristics for 1FW6190-xxx07-xxxx
Data sheet 1FW6190-xxB10-xxxx
235
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190
Characteristics for 1FW6190-xxx10-xxxx
238
Data sheet 1FW6190-xxB15-xxxx
240
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190
%-
Characteristics for 1FW6190-xxx15-xxxx
243
Data sheet 1FW6190-xxB20-xxxx
245
Technical data Symbol Unit XxB20-0Wxx 1FW6190
Characteristics for 1FW6190-xxx20-xxxx
14.2.6 1FW6230-xxxxx-xxxx
Data sheet 1FW6230-xxB05-xxxx
249
%*
Characteristics for 1FW6230-xxx05-xxxx
Data sheet 1FW6230-xxB07-xxxx
1FW6230 Boundary conditions
253
%*
Characteristics for 1FW6230-xxx07-xxxx
Data sheet 1FW6230-xxB10-xxxx
256
257
258
Characteristics for 1FW6230-xxx10-xxxx
Data sheet 1FW6230-xxB15-xxxx
260
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230
%
Characteristics for 1FW6230-xxx15-xxxx
263
Data sheet 1FW6230-xxB20-xxxx
265
Technical data Symbol Unit XxB20-0Wxx 1FW6230
Characteristics for 1FW6230-xxx20-xxxx
14.2.7 1FW6290-xxxxx-xxxx
Data sheet 1FW6290-xxB07-xxxx
269
%*
Characteristics for 1FW6290-xxx07-xxxx
Data sheet 1FW6290-xxB11-xxxx
272
%$
Characteristics for 1FW6290-xxx11-xxxx
Data sheet 1FW6290-xxB15-xxxx
275
%$ %/
Characteristics for 1FW6290-xxx15-xxxx
Data sheet 1FW6290-xxB20-xxxx
Characteristics for 1FW6290-xxx20-xxxx
Technical data and characteristics Data sheets and diagrams
Design information for installation hole and O ring
Installation drawings/Dimension drawings
Installation situation for motors with a cooling jacket
Installation dimensions
Explanation of installation drawings
281
Installation drawings/Dimension drawings
1FW6130-xxB
15.3 Installation drawings/Dimension drawings
284
Installation
286
Drawings/Dimension drawings drawings/Dimension drawings
287
288
289
Page
Information regarding third-party products
Recommended manufacturers
Rectus GmbH
Festo AG & Co. KG
Appendix Recommended manufacturers
Supply sources for cooling systems
Hydac International GmbH
Supply sources for anti-corrosion agents
Rittal GmbH & Co. KG
Tyforop Chemie GmbH
Supply sources for braking elements
Appendix Fax form for suggestions/corrections copy template
Fax form for suggestions/corrections copy template
Appendix List of abbreviations
List of abbreviations
Germany
Appendix
Software
Page
Index
Index
301
Erlangen Germany