7UDQVSRUWDWLRQORFNV | Siemens S120 instruction

Motor assembly

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Figure 6-7 Installing a torque motor with integrated cooling on the shaft extension of a part-turn actuator

1FW6 Built-in torque motors	97
Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

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Siemens S120 configurationmanual 7UDQVSRUWDWLRQORFNV

Contents

Sinamics Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motors Legal information Qualified PersonnelProper use of Siemens products Trademarks Preface Information on the documentationTarget group Benefits Technical Support Questions about this documentationInternet address for products Preface EC Declaration of Conformity Page Table of contents Table of contents 101113 159 11.1 16711.2 169Page General safety guidelines Residual risks of power drive systems Observing and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purpose Occurrence of magnetic fields Components with permanent magnets General safety guidelines Page General safety guidelines 1.5 Electrical shock hazard Electrical shock hazardAttaching warning signs Protective measures against residual voltages General safety guidelines 1.7 Pictograms supplied for 1FW6 Pictograms supplied for 1FW6Sign Page Description of the motor PropertiesOverview 1FW6 built-in torque motor Benefits Standards and regulationsDescription of the motor 2.1 Properties Technical features Description of the motor 2.2 Technical featuresTechnical feature Version Applications With connectors not in the case of motors with single cores Description of the motor 2.2 Technical features UL approval ValidityDirection of rotation Selection and ordering data Description of the motor 2.3 Selection and ordering dataCurrent 1 I N Rated torque Max. torque Description of the motor Selection and ordering data 1FW6230-xxB07-8Fxx 1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Order designation Structure of the order designationsDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motor Stator as individual component RQQHFWLRQW\SH Rotor as individual component Round sealing ring O ring Plug connector Connector type Connector sizeCooling connection adapter Ordering notes Ordering examples Example Motor rating plate Data on the motor rating plateDescription of the motor 2.5 Motor rating plate Overview of the motor construction Motor componentsMotors with a cooling jacket Motors with integrated cooling 1FW6 motor components with a cooling jacket Cooling method Motor components of the built-in motor and optionsOverview of the motor construction Description of the temperature sensors Temperature sensorThermal motor protection Temp-S Name Description Temp-F Thermal motor protection Electrical shock hazard Evaluation of the temperature sensors for motor protection Cooling Effects when water cooling is not used Cooling circuits Cooling circuit requirementsMaterials used in the cooling circuits of torque motors Coolant intake temperature Dimensioning the heat-exchanger unitHeat-exchanger unit Coolant Provision of the cooling mediumReason for the use of water with an anti-corrosion agent General requirements placed on the cooling medium Requirements placed on the waterRequirements placed on the anti-corrosion agent Suitable mixturePage Coupled motors Parallel operation of several motorsParallel operation of several motors on one axes Requirements Power connection for parallel operation Motor arrangementsTandem arrangement Janus arrangement Coupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacket Janus arrangement for motors with integrated cooling Configuring the motor ProcedureProcedure Configuring the motor 5.1 Procedure 6WDUW Specification of the duty cycle General mechanical conditions Torque-time diagram Required motor torque Determining the required motor torque Motor torque-time diagram Selecting the motors Motor torque-speed diagram Uneven current loadChecking the torques and speeds Determining the motor torque-speed diagram Torque-speed requirementsFulfilling the torque-speed requirements More than one torque motor on one axes Checking the moments of inertiaElectrical parallel connection Calculating the required infeed power Infeed powerRecalculating the duty cycle Configuring the motor 5.2 Examples ExamplesSelecting an infeed unit General conditions for positioning within a defined period Following must be determined Section LQRULQ LQ Periodic duty cycle S3 mode Evaluation Short-time duty S2 and intermittent duty S3 Short-time duty S2An excessive load can lead to the destruction of the motor Intermittent duty S3 ෙW %Page Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial and axial forces Radial forces between the stator and rotorLength of active Requirements of the installation device Axial forces between the stator and rotor1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Mounting system Screw material and tightening torquesType series Screw Tightening torque Procedure for installing the motor Sequence for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connection LLQJVFUHZ Installing the cooling connection adapter 1FW629 Information on routing cables Checking the installation work Checking the work carried outRisk if axes moves in an uncontrolled manner Installation examples Image title Description Motor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Motor assembly Protecting the motor components Protecting the motor componentsDegree of protection System integration System requirementsComponents System integration System requirements System integration 7.1 System requirements Permissible voltages Drive systemClosed-loop control Open-loop control Accuracy MechanicsControl quality Encoders Encoder systemRequirements regarding the encoder System integration 7.2 Encoders 107 RRGHQFRGHUDUUDQJHPHQW Bearings Braking conceptsSelecting the bearing System integration 7.3 Bearings Possible malfunctions Braking conceptsSystem integration 7.4 Braking concepts Deploying a holding brake Page Interfaces OverviewElectrical connection components Outgoing feeder Strain relief Dimensions of the electrical connections Interfaces Overview 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Interfaces Motor type 138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connections Power connection Signal connectionConnection assignment Interfaces 8.2 Electrical connections Temperature sensor connection SME12x Shielding, grounding, and equipotential bonding Rules Specification of the motor supply cables Cooler connectionRequirements for the motor supply cables Motor supply cables Interfaces 8.3 Cooler connection 31 Cooler connection for 1FW609 and 1FW613 example Cooler connection for motors with integrated cooling 32 Cooler connection for 1FW615 example Interfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Safety guidelines for commissioning Commissioning Commutation setting Commissioning Safety guidelines for commissioning Commissioning 9.1 Safety guidelines for commissioning Motion-based techniqueInductance-based technique Commissioning the cooling circuits Checks for commissioning in a current-free stateCooling circuit Mechanical components Wiring Entering the motor dataMeasuring system cable Page Safety guidelines for operation Dealing with faultsOperation Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairs Risk of burns Safety guidelines for high-voltage test MaintenancePerforming maintenance work on the motor Test and replacement intervals of the cooling medium Intervals between maintenanceIndications that maintenance work is required Test and replacement intervals of the cooling medium Storage and transport Packaging, storage, and transport guidelines Safety note regarding lifting devices Storage and transport Safety note regarding lifting devices Main constituents of a proper disposal procedure Environmental compatibilityEnvironmental compatibility during production Disposal Disposing of 1FW6 rotors Disposal of packagingDisposing of and demagnetizing 1FW6 rotors Demagnetizing the rotors Technical data and characteristics Content of the data sheetExplanations of the formula abbreviations Boundary conditions Rated dataLimit data Physical constants Thermal time constant Data, main motor cooler ΔTH Data, precision motor cooler ΔTp Speed-torque diagram GXW\ Data sheets and diagrams Data sheet 1FW6090-xxB05-xxxx14.2.1 1FW6090-xxxxx-xxxx Technical data and characteristics Data sheets and diagramsTechnical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Data sheet 1FW6090-xxB07-xxxx Data, main motor cooler Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXH Data sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxx Characteristics for 1FW6130-xxx05-xxxx Symbol Unit Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxx Characteristics for 1FW6150-xxx05-xxxx Technical data Symbol Unit Data sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data sheet 1FW6160-xxB05-xxxx 14.2.4 1FW6160-xxxxx-xxxxData for main motor cooler Data for precision motor cooler ΔT P Characteristics for 1FW6160-xxx05-xxxx %- Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %- 217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 Characteristics for 1FW6160-xxx20-xxxx 1PLQ Data sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx 228 Characteristics for 1FW6190-xxx05-xxxx %- Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx % Data sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %- 243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx 249 Characteristics for 1FW6230-xxx05-xxxx %* Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 Characteristics for 1FW6230-xxx07-xxxx %* Data sheet 1FW6230-xxB10-xxxx 256 257 Characteristics for 1FW6230-xxx10-xxxx 258 Data sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx % 263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx 269 Characteristics for 1FW6290-xxx07-xxxx %* Data sheet 1FW6290-xxB11-xxxx 272 Characteristics for 1FW6290-xxx11-xxxx %$ Data sheet 1FW6290-xxB15-xxxx 275 Characteristics for 1FW6290-xxx15-xxxx %$ %/ Data sheet 1FW6290-xxB20-xxxx Technical data and characteristics Data sheets and diagrams Characteristics for 1FW6290-xxx20-xxxx Installation drawings/Dimension drawings Installation situation for motors with a cooling jacketDesign information for installation hole and O ring Explanation of installation drawings Installation dimensions 281 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 1FW6130-xxB 284 Installation Drawings/Dimension drawings drawings/Dimension drawings 286 287 288 289 Page Recommended manufacturers Information regarding third-party productsRectus GmbH Festo AG & Co. KG Supply sources for cooling systems Appendix Recommended manufacturers Supply sources for anti-corrosion agents Hydac International GmbHRittal GmbH & Co. KG Tyforop Chemie GmbH Supply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy template List of abbreviations Appendix List of abbreviations Appendix SoftwareGermany Page Index Index 301 Erlangen Germany