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124	1FW6 Built-in torque motors
	Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

Image 123

Siemens S120 configurationmanual 124

Contents

Sinamics Drive Technology 1FW6 Built-in torque motors Configuration Manual 05/2009 Trademarks Legal informationQualified Personnel Proper use of Siemens products Benefits PrefaceInformation on the documentation Target group Preface Technical SupportQuestions about this documentation Internet address for products EC Declaration of Conformity Page Table of contents 159 Table of contents101 113 169 11.1167 11.2Page Residual risks of power drive systems General safety guidelines Observing and complying with safety guidelines Handling direct drives and components Use for the intended purpose General safety guidelines Use for the intended purpose Components with permanent magnets Occurrence of magnetic fields General safety guidelines Page Protective measures against residual voltages General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Attaching warning signs General safety guidelines 1.7 Pictograms supplied for 1FW6 Pictograms supplied for 1FW6Sign Page 1FW6 built-in torque motor Description of the motorProperties Overview Benefits Standards and regulationsDescription of the motor 2.1 Properties Applications Technical featuresDescription of the motor 2.2 Technical features Technical feature Version With connectors not in the case of motors with single cores Description of the motor 2.2 Technical features UL approval ValidityDirection of rotation Rated torque Max. torque Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Current 1 I N 1FW6230-xxB07-8Fxx Description of the motor Selection and ordering data 1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Order designation Structure of the order designationsDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motor RQQHFWLRQW\SH Stator as individual component Round sealing ring O ring Rotor as individual component Ordering notes Plug connectorConnector type Connector size Cooling connection adapter Example Ordering examples Motor rating plate Data on the motor rating plateDescription of the motor 2.5 Motor rating plate Overview of the motor construction Motor componentsMotors with a cooling jacket 1FW6 motor components with a cooling jacket Motors with integrated cooling Cooling method Motor components of the built-in motor and optionsOverview of the motor construction Temp-S Description of the temperature sensorsTemperature sensor Thermal motor protection Name Description Temp-F Electrical shock hazard Thermal motor protection Cooling Evaluation of the temperature sensors for motor protection Effects when water cooling is not used Cooling circuits Cooling circuit requirementsMaterials used in the cooling circuits of torque motors Coolant intake temperature Dimensioning the heat-exchanger unitHeat-exchanger unit Coolant Provision of the cooling mediumReason for the use of water with an anti-corrosion agent Suitable mixture General requirements placed on the cooling mediumRequirements placed on the water Requirements placed on the anti-corrosion agentPage Requirements Coupled motorsParallel operation of several motors Parallel operation of several motors on one axes Janus arrangement Power connection for parallel operationMotor arrangements Tandem arrangement Coupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement for motors with a cooling jacket Janus arrangement Janus arrangement for motors with integrated cooling Configuring the motor ProcedureProcedure 6WDUW Configuring the motor 5.1 Procedure General mechanical conditions Specification of the duty cycle Required motor torque Torque-time diagram Determining the required motor torque Selecting the motors Motor torque-time diagram Motor torque-speed diagram Uneven current loadChecking the torques and speeds Determining the motor torque-speed diagram Torque-speed requirementsFulfilling the torque-speed requirements More than one torque motor on one axes Checking the moments of inertiaElectrical parallel connection Calculating the required infeed power Infeed powerRecalculating the duty cycle Configuring the motor 5.2 Examples ExamplesSelecting an infeed unit Following must be determined General conditions for positioning within a defined period Section LQRULQ LQ Evaluation Periodic duty cycle S3 mode Short-time duty S2 and intermittent duty S3 Short-time duty S2An excessive load can lead to the destruction of the motor ෙW % Intermittent duty S3Page Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial and axial forces Radial forces between the stator and rotorLength of active Requirements of the installation device Axial forces between the stator and rotor1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Mounting system Screw material and tightening torquesType series Screw Tightening torque Sequence for installing the motor Procedure for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Cooler connection Installing the cooling connection adapter LLQJVFUHZ Information on routing cables Installing the cooling connection adapter 1FW629 Checking the installation work Checking the work carried outRisk if axes moves in an uncontrolled manner Image title Description Installation examples Motor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Motor assembly Protecting the motor components Protecting the motor componentsDegree of protection System integration System requirementsComponents System integration System requirements System integration 7.1 System requirements Permissible voltages Drive systemClosed-loop control Open-loop control Accuracy MechanicsControl quality System integration 7.2 Encoders EncodersEncoder system Requirements regarding the encoder 107 RRGHQFRGHUDUUDQJHPHQW System integration 7.3 Bearings BearingsBraking concepts Selecting the bearing Possible malfunctions Braking conceptsSystem integration 7.4 Braking concepts Deploying a holding brake Page Outgoing feeder Strain relief InterfacesOverview Electrical connection components Interfaces Overview Dimensions of the electrical connections 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Motor type Interfaces 138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Interfaces Electrical connections Electrical connections Interfaces 8.2 Electrical connections Power connectionSignal connection Connection assignment SME12x Temperature sensor connection Rules Shielding, grounding, and equipotential bonding Motor supply cables Specification of the motor supply cablesCooler connection Requirements for the motor supply cables 31 Cooler connection for 1FW609 and 1FW613 example Interfaces 8.3 Cooler connection 32 Cooler connection for 1FW615 example Cooler connection for motors with integrated cooling Interfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Commissioning Safety guidelines for commissioning Commissioning Safety guidelines for commissioning Commutation setting Commissioning 9.1 Safety guidelines for commissioning Motion-based techniqueInductance-based technique Mechanical components Commissioning the cooling circuitsChecks for commissioning in a current-free state Cooling circuit Wiring Entering the motor dataMeasuring system cable Page Improper operation can lead to serious material damage Safety guidelines for operationDealing with faults OperationPage Safety information for maintenance and repairs Maintenance and repairs Risk of burns Safety guidelines for high-voltage test MaintenancePerforming maintenance work on the motor Test and replacement intervals of the cooling medium Test and replacement intervals of the cooling mediumIntervals between maintenance Indications that maintenance work is required Packaging, storage, and transport guidelines Storage and transport Storage and transport Safety note regarding lifting devices Safety note regarding lifting devices Disposal Main constituents of a proper disposal procedureEnvironmental compatibility Environmental compatibility during production Demagnetizing the rotors Disposing of 1FW6 rotorsDisposal of packaging Disposing of and demagnetizing 1FW6 rotors Technical data and characteristics Content of the data sheetExplanations of the formula abbreviations Boundary conditions Rated dataLimit data Physical constants Thermal time constant ΔTH Data, main motor cooler ΔTp Data, precision motor cooler GXW\ Speed-torque diagram Data sheets and diagrams Data sheet 1FW6090-xxB05-xxxx14.2.1 1FW6090-xxxxx-xxxx Technical data and characteristics Data sheets and diagramsTechnical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Data, main motor cooler Data sheet 1FW6090-xxB07-xxxx 1PLQ07RUTXH Characteristics for 1FW6090-xxx07-xxxx Data sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxx Symbol Unit Characteristics for 1FW6130-xxx05-xxxx Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxx Technical data Symbol Unit Characteristics for 1FW6150-xxx05-xxxx Data sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data sheet 1FW6160-xxB05-xxxx 14.2.4 1FW6160-xxxxx-xxxxData for main motor cooler ΔT P Data for precision motor cooler %- Characteristics for 1FW6160-xxx05-xxxx Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 %- %- Characteristics for 1FW6160-xxx10-xxxx 217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 1PLQ Characteristics for 1FW6160-xxx20-xxxx 14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx 228 %- Characteristics for 1FW6190-xxx05-xxxx Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 % Characteristics for 1FW6190-xxx07-xxxx Data sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 %- Characteristics for 1FW6190-xxx15-xxxx 243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx 14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx 249 %* Characteristics for 1FW6230-xxx05-xxxx Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 %* Characteristics for 1FW6230-xxx07-xxxx Data sheet 1FW6230-xxB10-xxxx 256 257 258 Characteristics for 1FW6230-xxx10-xxxx Data sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 % Characteristics for 1FW6230-xxx15-xxxx 263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx 269 %* Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 272 %$ Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 275 %$ %/ Characteristics for 1FW6290-xxx15-xxxx Data sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Technical data and characteristics Data sheets and diagrams Installation drawings/Dimension drawings Installation situation for motors with a cooling jacketDesign information for installation hole and O ring Installation dimensions Explanation of installation drawings 281 Installation drawings/Dimension drawings 1FW6130-xxB 15.3 Installation drawings/Dimension drawings 284 Installation 286 Drawings/Dimension drawings drawings/Dimension drawings 287 288 289 Page Festo AG & Co. KG Recommended manufacturersInformation regarding third-party products Rectus GmbH Appendix Recommended manufacturers Supply sources for cooling systems Tyforop Chemie GmbH Supply sources for anti-corrosion agentsHydac International GmbH Rittal GmbH & Co. KG Supply sources for braking elements Appendix Fax form for suggestions/corrections copy template Fax form for suggestions/corrections copy template Appendix List of abbreviations List of abbreviations Appendix SoftwareGermany Page Index Index 301 Erlangen Germany