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Figure 6-9 Roller drive with low shaft deflection with torque motor with integrated cooling

1FW6 Built-in torque motors

Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3

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Siemens S120 configurationmanual Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU

Contents

Sinamics Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motors Proper use of Siemens products Legal informationQualified Personnel Trademarks Target group PrefaceInformation on the documentation Benefits Internet address for products Technical SupportQuestions about this documentation Preface EC Declaration of Conformity Page Table of contents 113 Table of contents101 159 11.2 11.1167 169Page General safety guidelines Residual risks of power drive systems Observing and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purpose Occurrence of magnetic fields Components with permanent magnets General safety guidelines Page Attaching warning signs General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Protective measures against residual voltages Sign General safety guidelines 1.7 Pictograms supplied for 1FW6Pictograms supplied for 1FW6 Page Overview Description of the motorProperties 1FW6 built-in torque motor Description of the motor 2.1 Properties BenefitsStandards and regulations Technical feature Version Technical featuresDescription of the motor 2.2 Technical features Applications With connectors not in the case of motors with single cores Description of the motor 2.2 Technical features Direction of rotation UL approvalValidity Current 1 I N Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Rated torque Max. torque Description of the motor Selection and ordering data 1FW6230-xxB07-8Fxx 1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Description of the motor 2.4 Order designation Order designationStructure of the order designations Standard 1FW6 built-in torque motor Stator as individual component RQQHFWLRQW\SH Rotor as individual component Round sealing ring O ring Cooling connection adapter Plug connectorConnector type Connector size Ordering notes Ordering examples Example Description of the motor 2.5 Motor rating plate Motor rating plateData on the motor rating plate Motors with a cooling jacket Overview of the motor constructionMotor components Motors with integrated cooling 1FW6 motor components with a cooling jacket Overview of the motor construction Cooling methodMotor components of the built-in motor and options Thermal motor protection Description of the temperature sensorsTemperature sensor Temp-S Name Description Temp-F Thermal motor protection Electrical shock hazard Evaluation of the temperature sensors for motor protection Cooling Effects when water cooling is not used Materials used in the cooling circuits of torque motors Cooling circuitsCooling circuit requirements Heat-exchanger unit Coolant intake temperatureDimensioning the heat-exchanger unit Reason for the use of water with an anti-corrosion agent CoolantProvision of the cooling medium Requirements placed on the anti-corrosion agent General requirements placed on the cooling mediumRequirements placed on the water Suitable mixturePage Parallel operation of several motors on one axes Coupled motorsParallel operation of several motors Requirements Tandem arrangement Power connection for parallel operationMotor arrangements Janus arrangement Coupled motors 4.1 Parallel operation of several motors Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacket Janus arrangement for motors with integrated cooling Procedure Configuring the motorProcedure Configuring the motor 5.1 Procedure 6WDUW Specification of the duty cycle General mechanical conditions Torque-time diagram Required motor torque Determining the required motor torque Motor torque-time diagram Selecting the motors Checking the torques and speeds Motor torque-speed diagramUneven current load Fulfilling the torque-speed requirements Determining the motor torque-speed diagramTorque-speed requirements Electrical parallel connection More than one torque motor on one axesChecking the moments of inertia Recalculating the duty cycle Calculating the required infeed powerInfeed power Selecting an infeed unit Configuring the motor 5.2 ExamplesExamples General conditions for positioning within a defined period Following must be determined Section LQRULQ LQ Periodic duty cycle S3 mode Evaluation An excessive load can lead to the destruction of the motor Short-time duty S2 and intermittent duty S3Short-time duty S2 Intermittent duty S3 ෙW %Page Important information about motor assembly Motor assemblyMotor assembly Motor assembly Length of active Radial and axial forcesRadial forces between the stator and rotor 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Requirements of the installation deviceAxial forces between the stator and rotor Type series Screw Tightening torque Mounting systemScrew material and tightening torques Procedure for installing the motor Sequence for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connection LLQJVFUHZ Installing the cooling connection adapter 1FW629 Information on routing cables Risk if axes moves in an uncontrolled manner Checking the installation workChecking the work carried out Installation examples Image title Description Motor assembly Rotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket Part-turn actuator with torque motor with integrated cooling 7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Degree of protection Motor assembly Protecting the motor componentsProtecting the motor components Components System integrationSystem requirements System integration System requirements System integration 7.1 System requirements Closed-loop control Open-loop control Permissible voltagesDrive system Control quality AccuracyMechanics Requirements regarding the encoder EncodersEncoder system System integration 7.2 Encoders 107 RRGHQFRGHUDUUDQJHPHQW Selecting the bearing BearingsBraking concepts System integration 7.3 Bearings System integration 7.4 Braking concepts Possible malfunctionsBraking concepts Deploying a holding brake Page Electrical connection components InterfacesOverview Outgoing feeder Strain relief Dimensions of the electrical connections Interfaces Overview 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Interfaces Motor type 138 139 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connections Connection assignment Power connectionSignal connection Interfaces 8.2 Electrical connections Temperature sensor connection SME12x Shielding, grounding, and equipotential bonding Rules Requirements for the motor supply cables Specification of the motor supply cablesCooler connection Motor supply cables Interfaces 8.3 Cooler connection 31 Cooler connection for 1FW609 and 1FW613 example Cooler connection for motors with integrated cooling 32 Cooler connection for 1FW615 example Interfaces 34 Cooling connection plate for 1FW629 151 152 153 154 155 156 157 Hoses for the cooling system Safety guidelines for commissioning Commissioning Commutation setting Commissioning Safety guidelines for commissioning Inductance-based technique Commissioning 9.1 Safety guidelines for commissioningMotion-based technique Cooling circuit Commissioning the cooling circuitsChecks for commissioning in a current-free state Mechanical components Measuring system cable WiringEntering the motor data Page Operation Safety guidelines for operationDealing with faults Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairs Risk of burns Performing maintenance work on the motor Safety guidelines for high-voltage testMaintenance Indications that maintenance work is required Test and replacement intervals of the cooling mediumIntervals between maintenance Test and replacement intervals of the cooling medium Storage and transport Packaging, storage, and transport guidelines Safety note regarding lifting devices Storage and transport Safety note regarding lifting devices Environmental compatibility during production Main constituents of a proper disposal procedureEnvironmental compatibility Disposal Disposing of and demagnetizing 1FW6 rotors Disposing of 1FW6 rotorsDisposal of packaging Demagnetizing the rotors Explanations of the formula abbreviations Technical data and characteristicsContent of the data sheet Limit data Boundary conditionsRated data Physical constants Thermal time constant Data, main motor cooler ΔTH Data, precision motor cooler ΔTp Speed-torque diagram GXW\ 14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagramsData sheet 1FW6090-xxB05-xxxx Technical data Symbol Unit XxB05-0Fxx XxB05-0Kxx 1FW6090 Technical data and characteristicsData sheets and diagrams Data sheet 1FW6090-xxB07-xxxx Data, main motor cooler Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXH Data sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxx Characteristics for 1FW6130-xxx05-xxxx Symbol Unit Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxx Characteristics for 1FW6150-xxx05-xxxx Technical data Symbol Unit Data sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data for main motor cooler Data sheet 1FW6160-xxB05-xxxx14.2.4 1FW6160-xxxxx-xxxx Data for precision motor cooler ΔT P Characteristics for 1FW6160-xxx05-xxxx %- Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 211 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 214 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %- 217 Data sheet 1FW6160-xxB15-xxxx 219 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 222 Data sheet 1FW6160-xxB20-xxxx 224 225 Characteristics for 1FW6160-xxx20-xxxx 1PLQ Data sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx 228 Characteristics for 1FW6190-xxx05-xxxx %- Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx % Data sheet 1FW6190-xxB10-xxxx 235 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 238 Data sheet 1FW6190-xxB15-xxxx 240 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %- 243 Data sheet 1FW6190-xxB20-xxxx 245 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx 249 Characteristics for 1FW6230-xxx05-xxxx %* Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 253 Characteristics for 1FW6230-xxx07-xxxx %* Data sheet 1FW6230-xxB10-xxxx 256 257 Characteristics for 1FW6230-xxx10-xxxx 258 Data sheet 1FW6230-xxB15-xxxx 260 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx % 263 Data sheet 1FW6230-xxB20-xxxx 265 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx 269 Characteristics for 1FW6290-xxx07-xxxx %* Data sheet 1FW6290-xxB11-xxxx 272 Characteristics for 1FW6290-xxx11-xxxx %$ Data sheet 1FW6290-xxB15-xxxx 275 Characteristics for 1FW6290-xxx15-xxxx %$ %/ Data sheet 1FW6290-xxB20-xxxx Technical data and characteristics Data sheets and diagrams Characteristics for 1FW6290-xxx20-xxxx Design information for installation hole and O ring Installation drawings/Dimension drawingsInstallation situation for motors with a cooling jacket Explanation of installation drawings Installation dimensions 281 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 1FW6130-xxB 284 Installation Drawings/Dimension drawings drawings/Dimension drawings 286 287 288 289 Page Rectus GmbH Recommended manufacturersInformation regarding third-party products Festo AG & Co. KG Supply sources for cooling systems Appendix Recommended manufacturers Rittal GmbH & Co. KG Supply sources for anti-corrosion agentsHydac International GmbH Tyforop Chemie GmbH Supply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy template List of abbreviations Appendix List of abbreviations Germany AppendixSoftware Page Index Index 301 Erlangen Germany